Ukuguqula i-Metal CNC
Ukuguqula i-Metal CNC (I-Computer Naturalical Control) ukunemba okuphezulu nokusebenza ngensimbi ephezulu yokusebenza kwensimbi esetshenziswa kabanzi ekukhiqizweni kwemishini, ezithunzini, e-aerospe kanye nezinye izinkambu.
1, izici zomkhiqizo
Ukucacisa okuphezulu kwemishini
Ngokwamukela amasistimu wokulawula izinombolo athuthukile, kungenzeka ukuthi ulawule ngokunembile amapharamitha wokunciphisa ama-trajectory kanye nokusika kwamathuluzi wokusika, uzuze imishini yokujika okunembayo. Ukunemba kwemishini kungafinyelela ezingeni le-micromemeter, kuqinisekisa ukunemba okubucayi kanye nekhwalithi ephezulu yezingxenye.
Ifakwe ngohlelo olunembile lwe-spindle kanye nokuphakelayo ukuqinisekisa ukuqina nokunemba kwenqubo yemishini. Ijubane eliphakeme le-spindle ne-torque lingahlangabezana nezidingo zokulungiswa kwezinto ezihlukile; Uhlelo lokuphakelayo lunokunemba okuphezulu nokuphendula okusheshayo, futhi kungathola ukulawula okuqondile okuphakelayo.
Ukukhiqizwa okusebenzayo
I-degree ephezulu ye-automation, ekwazi ukucubungula okuqhubekayo kanye nenqubo ehlukahlukene yokucubungula. Ngokulawula uhlelo, izinyathelo zokucubungula eziningi zingaphothulwa ngasikhathi sinye, zinciphisa inani lezikhathi zokubamba kanye nesikhathi sokucubungula, kanye nokwenza ngcono ukusebenza kahle kokukhiqiza.
Isivinini sokucubungula esisheshayo kanye nokusebenza okuphezulu kokusika kwamathuluzi okusika. Uhlelo lwe-CNC lungashintsha ngokuzenzakalelayo amapharamitha wokusika ngokususelwa kwizici zezinto zokwakha mabhuku kanye nethuluzi, uzuze umphumela omuhle wemishini. Ngaleso sikhathi, ukusika okusheshayo kwejubane kunganciphisa futhi ithuluzi lokugqoka futhi kunwebe impilo yamathuluzi.
Ukuzivumelanisa nezimo zokulungisa
Ilungele ukuguqula izinto zensimbi ezahlukahlukene, kufaka phakathi insimbi, i-iron, i-aluminium, ithusi, i-titanium, njll. Izinto ezahlukahlukene zingakhetha amathuluzi okusika ahlukahlukene namapharamitha wokusika ukufezekisa umphumela omuhle wemishini.
Ukuze izinto zokwenziwa ngobulukhuni obuphezulu, njengensimbi ecinyiwe, ama-alloy anzima, njll., Ukusebenza okusebenzayo nakho kungenziwa. Ngokukhetha amathuluzi wokusika afanele kanye namasu wokucubungula, ikhwalithi yemishini kanye nokusebenza kahle kungaqinisekiswa.
Amandla wokucubungula ukwakheka okuyinkimbinkimbi
Iyakwazi ukucubungula izingxenye ezahlukahlukene ezibunjiwe eziyinkimbinkimbi, njengamasilinda, amasilinda, imicu, indawo, njll ngokulawulwa kwezinhlelo, imishini yokuxhumana ye-multis yokuxhumana yamathuluzi okusika kungatholakala ukuze kuhlangatshezwane nezidingo zemishini zezingxenye eziyinkimbinkimbi.
Kwezinye izingxenye ezibunjiwe ezikhethekile, ezinjengemigodi engajwayelekile, amagiya, njll.
2, ukucubungula ubuchwepheshe
Uhlelo kanye Nokwakhiwa
Ngokwemidwebo kanye nezidingo zokucubungula izingxenye, sebenzisa isoftware ye-CAD / CAM ye-CAD yobuchwepheshe bohlelo nokuklama. Abahlaseli bezinhlelo bangakhiqiza izinhlelo ze-CNC ngokuya ngezinqubo makheinmaini kanye nezindlela zamathuluzi, kanye nokuqinisekisa ukuqinisekiswa kokulingisa ukuqinisekisa ukunemba kanye nokwenzeka kwezinhlelo.
Enqubweni yokuqamba, kuyadingeka ukuthi ucabangele izici ezinjengezimpawu ezakhayo zezingxenye, izidingo zokunemba kwemishini, izakhiwo ezibonakalayo, njll., Bese ukhetha amathuluzi emishini afanele namathuluzi wokusika. Ngasikhathi sinye, kuyadingeka ukuthi ucabangele ukwakheka nokufakwa kokulungiswa ukuze uqinisekise ukuqina nokunemba kwezingxenye ngesikhathi senqubo yemishini.
Izitolo zigcinele
Khetha izinto ezifanele zensimbi ngokuya ngezidingo zemishini yezingxenye, bese wenza ukucubungula kwangaphambili njengokusika, okusola, nokuphonsa. Izinto ezisetshenziswayo zokulungiswa zidinga ukuhlolwa futhi zilinganiswe ukuze kuqinisekiswe ukunemba kwayo okubucayi kanye nekhwalithi yokuhlangabezana nezidingo.
Ngaphambi kokucutshungulwa, kuyadingeka ukwenza ukwelashwa okungaphezulu kokuqukethwe, njengokususa ukungcola okufana nesilinganiso se-oxide namabala kawoyela, ukuqinisekisa ikhwalithi yokucubungula.
Ukusebenza kokusebenza
Faka izinto zokwenziwa zokulungiswa ku-lathe bese uzilungisa ngokulungiswa. Ngemuva kwalokho, ngohlelo lwe-CNC oluhlelekile, qala ithuluzi lomshini lokucutshungulwa. Ngesikhathi senqubo yemishini, kufanele kubhekwe ekugqokeni kwamathuluzi wokusika nokulungiswa kwamapharamitha wokusika ukuze kuqinisekiswe ikhwalithi yamakheniini kanye nokusebenza kahle.
Kwezinye izingxenye ezibunjiwe eziyinkimbinkimbi, ukuhlanganisa okuningi nokucutshungulwa kungadingeka. Ngaphambi kokugqwala ngakunye, ukulinganisa okuqondile nokulungiswa kudingeka ukuqinisekisa ukunemba kwemishini kwezingxenye.
Ukuhlolwa kwekhwalithi
Ngemuva kokucubungula, ukuhlolwa kwekhwalithi kwezingxenye kuyadingeka. Izinto zokuhlola zifaka ukunemba kobukhulu, ukunemba kwesimo, ubulukhuni bendawo, njll. Amathuluzi okuhlola ajwayelekile nemishini ifaka ukuxhumanisa amathuluzi wokulinganisa, amamitha okuqina, abahloli bama-hardness, njll.
Uma izinkinga zekhwalithi zitholakala ezingxenyeni ngesikhathi sokuhlola, kuyadingeka ukuhlaziya izizathu futhi uthathe izindlela ezihambisanayo zokwenza ngcono. Isibonelo, uma usayizi weqa ukubekezelelana, kungahle kudingekile ukulungisa inqubo yemishini kanye namapharamitha ithuluzi futhi ahlele imishini.
3, Izinkambu zohlelo lokusebenza
Ukukhiqiza okwenziwe ngomshini
Ukuguqula umshini wensimbi ye-CNC kunezicelo ezahlukahlukene emkhakheni wokukhiqiza imishini. Ingacubungula izingxenye ezahlukahlukene zemishini ezinjengemigodi, amagiya, imikhono, ama-flanges, njll. Lezi zingxenye zivame ukucaciswa okuphezulu, ikhwalithi ephezulu, kanye nemishini eyinkimbinkimbi engahlangana.
Ekukhiqizeni imishini yokukhiqiza, imishini ye-CNC nayo ingahlanganiswa nezinye izinqubo zemishini, njengokugaya, ukumba, ngokushaya, njll.
Ukukhiqiza izimoto
Ukukhiqiza izimoto kungenye yezindawo ezibalulekile zohlelo lokusebenza lwemishini ye-CNC yokuguqula insimbi. Ingacubungula izingxenye zenjini yezimoto, izingxenye zokuhambisa, izingxenye ze-chassis, njll. Lezi zingxenye zivame ukudinga ukucaciswa okuphezulu, amandla aphezulu, kanye nemishini ephezulu, kanye nemishini ye-CNC kungaqinisekisa ukugcwaliseka kwalezi zidingo.
Ekukhiqizweni kwezimoto, imishini ye-CNC nayo ingafinyelela ukukhiqizwa okuzenzakalelayo, ithuthukise ukusebenza kahle kokukhiqiza kanye nokuqina kwekhwalithi. Ngasikhathi sinye, ukucubungula okwenziwe ngezifiso kungenziwa ngokuya ngezidingo zamamodeli wemoto ahlukene ukuze kuhlangatshezwane nezidingo ezenziwe ngemakethe.
I-aerospace
Umkhakha we-Aerospace unezidingo eziphakeme kakhulu zokunemba kwemishini kanye nekhwalithi yezingxenye, kanye nokuguqula imishini ye-CNC yensimbi nakho kunezicelo ezibalulekile kule nkambu. Iyakwazi ukucubungula izingxenye zenjini yendiza, izingxenye ze-spacecraft, njll. Lezi zingxenye zivame ukudinga ukusetshenziswa kwamandla aphezulu, izinga lokushisa eliphakeme, kanye nokungamelana nokugqwala, nemishini ye-CNC kungaqinisekisa ikhwalithi yemishini nokunemba kwalezi zinto zokwakha.
Ensimini yase-Aerospace, imishini ye-CNC nayo ingafinyelela ukucutshungulwa kwezingxenye eziyinkimbinkimbi ezakhiwe, njenge-turbine blades, abalingiswa, njll. Lezi zingxenye zinezimo eziyinkimbinkimbi futhi kunzima ukucubungula. I-CNC MachingAning ingafinyelela ukucaciswa okunembayo okuphezulu ngemishini yokuxhumana ye-multics ye-multis.
Ukuxhumana nge-elekthronikhi
Ezinye izingxenye zensimbi kumadivayisi wokuxhumana nge-elekthronikhi nazo zingafakwa emnyangweni usebenzisa umshini wensimbi ye-CNC yensimbi. Isibonelo, amacala ocingo, ukushisa kwekhompyutha kuyacwila, izingxenye zokuxhumana eziyisisekelo, njll. Lezi zingxenye zivame ukucaciswa okuphezulu, ikhwalithi ephezulu, kanye nemishini eyinkimbinkimbi, okuyimishini eyinkimbinkimbi engahlangana.
Emkhakheni wokuxhumana nge-elekthronikhi, umshini we-CNC ungafinyelela futhi ukukhiqizwa okuncane kwe-batch kanye nokukhiqizwa okuhlukahlukene okuhlukahlukene, okuhlangabezana nokushintsha kwemakethe okuguqukayo ngokushesha.
I-4, ukuqinisekiswa kwekhwalithi kanye nensizakalo yokuthengisa ngemuva
ukuqinisekisa ikhwalithi
Sinamathela ngokuqinile kumazinga ohlelo lwamazwe omhlaba ukuphathwa kohlelo, eqhuba ukulawulwa kwekhwalithi okuqinile kuzo zonke izigaba kusuka ekuthengeni izinto eziluhlaza ekulethweni komkhiqizo. Sisebenzisa izinto zensimbi ezisezingeni eliphakeme futhi sisungula ubudlelwano besikhathi eside nabathengisi abaziwayo ukuqinisekisa ikhwalithi ezinzile nethembekile zezinto zokusetshenziswa okungavuthiwe.
Ngesikhathi sokucutshungulwa, sisebenzisa imishini yokucubungula ethuthukile nezindlela zokuhlola ukuze zihlole ngokuphelele futhi ziqaphe umkhiqizo ngamunye. Ochwepheshe bethu bochwepheshe banesipiliyoni esicebile nolwazi lobuchwepheshe, futhi bayakwazi ukukhomba ngokushesha nokuxazulula izinkinga ezivela ngesikhathi sokukhiqiza, ukuqinisekisa ukuthi ikhwalithi yomkhiqizo ihlangabezana nezidingo zamakhasimende.
insizakalo yangemva kokuthengisa
Sizibophezele ekuhlinzekeni amakhasimende ngekhwalithi ephezulu yokuthengisa ngemuva kokuthengisa. Uma amakhasimende ehlangabezana nezinkinga ngenkathi esebenzisa umkhiqizo wethu, sizophendula ngokushesha futhi sinikeze ukwesekwa kwezobuchwepheshe. Singanikeza ukulungiswa komkhiqizo, ukulungiswa, ukufakwa esikhundleni kanye nezinye izinsizakalo ngokuya ngezidingo zamakhasimende.
Sizophinde sivakashele amakhasimende ukuze siqonde ukusetshenziswa kwazo kanye nempendulo emikhiqizweni yethu, futhi ngokuqhubekayo thuthukisa imikhiqizo yethu nezinsizakalo ukuze sihlangabezane nezidingo zabo nokulindelwe.
Ngamafuphi, ukuguqula umshini we-metal CNC kuyinto enokunemba okuphezulu nobuchwepheshe bokusebenza ngensimbi ephezulu ngethemba elibanzi lesicelo. Sizoqhubeka nokulandela umgomo wekhwalithi yokuqala nekhasimende kuqala, ukuhlinzeka amakhasimende ngemikhiqizo nezinsizakalo ezisezingeni eliphakeme.
1, izici zomkhiqizo nobuchwepheshe
Q1: Yini i-CNC eguqukayo i-CNC?
A: Ukuguqula i-Metal CNC kuyindlela yokusika insimbi usebenzisa ubuchwepheshe be-computer digital technology. Ngokulawula ngokuqondile ukunyakaza kokusika kwethuluzi ngokujikeleza komsebenzi, ukunemba okuphezulu nezingxenye eziyinkimbinkimbi zensimbi ezibunjiwe zingenziwa.
Q2: Yiziphi izinzuzo zemishini ye-CNC yokuguqula insimbi?
A:
Ukunemba okuphezulu: Iyakwazi ukufeza ukulawulwa kosayizi okuqondile kakhulu, ngokunemba kwemishini kufinyelela ezingeni le-micromemeter.
Ukusebenza kahle okuphezulu: ngezinga eliphakeme le-automation, ukucubungula okuqhubekayo kungenzeka, kuthuthukisa kakhulu ukusebenza kahle kokukhiqiza.
Amandla okucubungula ukwakheka okuyinkimbinkimbi
Ukuvumelana okuhle: Qinisekisa ukuthi izingxenye ezikhiqizwe ngobuningi zinokuvumelana okuphezulu.
Q3: Yiziphi izinto zensimbi ezilungele ukucubungula?
A: Kusetshenziswa kabanzi kwezinto ezihlukile zensimbi, kufaka phakathi kepha kungagciniwe ngensimbi, i-iron, i-aluminium, ithusi, ama-titanium alloys, njll. Izinto ezihlukile zingakhetha amathuluzi ahlukene wokusika kanye nokusebenza kwamapharamitha ukufeza umphumela omuhle kakhulu wokusika.
2, ukucubungula kanye nokulawulwa kwekhwalithi
Q4: Iyiphi inqubo yokucubungula efana?
A: Okokuqala, uhlelo kanye nokwakhiwa okususelwa kwimidwebo yengxenye noma amasampula anikezwe yiKhasimende. Bese ufaka izinto zokwakha ezivuthiwe ku-lathe, qala uhlelo lwe-CNC, namathuluzi okusika enze ukusika ngohlelo lokusethwa. Ngesikhathi sokucubungula, ukubhekwa kwesikhathi sangempela kanye nokulungiswa kokulungiswa kuzokwenziwa ukuze kuqinisekiswe ikhwalithi yemishini. Ngemuva kokucubungula, yenza ukuhlola kwekhwalithi.
Q5: Ungaqinisekisa kanjani ikhwalithi yokucubungula?
A: Sisebenzisa imishini yokucubungula ethuthukile kanye namathuluzi wokusika aphezulu aphezulu alawule amapharamitha asebenza ngokuqinile. Ngasikhathi sinye, ukuhlolwa kwekhwalithi okuningi kwenziwa ngesikhathi sokucutshungulwa, kufaka phakathi ukulinganiswa kosayizi, ukuhlolwa kobulukhuni bendawo, njll. Uma izingqinamba zekhwalithi zitholakala, kufanele zenziwe izinguquko ezifika ngesikhathi.
Q6: Malini ukunemba kwemishini kungatholwa?
A: Ukukhuluma ngokuvamile, ukunemba kwemishini kungafinyelela ± 0.01mm noma ngaphezulu, kuya ngezinto ezifana nobunzima bezingxenye, izinto zokwakha, kanye nemishini.
3, ukuhleleka nokubeletha
Q7: Ungayibeka kanjani i-oda?
A: Ungaxhumana nathi ngocingo, i-imeyili, noma ipulatifomu ye-inthanethi ukuhlinzeka ngemidwebo noma amasampula kanye nezidingo zokulungisa. Ochwepheshe bethu bazokuhlola futhi bakunikeze isilinganiso esinemininingwane nesikhathi sokulethwa.
Q8: Siyini isikhathi sokulethwa?
A: Isikhathi sokulethwa sincike ezintweni ezifana nobunzima, ubungako, kanye nokucubungula ubunzima bezingxenye. Ngokuvamile, izingxenye ezilula zingalethwa kungakapheli izinsuku ezimbalwa, kuyilapho izingxenye eziyinkimbinkimbi zingathatha amasonto ambalwa noma isikhathi eside. Sizokunikeza isikhathi esinembile sokulethwa lapho samukela i-oda.
Q9: Ngingakwazi ukusheshisa i-oda?
A: Ama-oda angakhishwa ngaphansi kwezimo ezithile. Kodwa-ke, ukucubungula okusheshayo kungangenisa izindleko ezingezekile, futhi isimo esithile sidinga ukuhlolwa ngokuya ngezimo ezithile ze-oda.
4, intengo nezindleko
Q10: Inani lentengo linqunywa kanjani?
A: Intengo ikakhulukazi incike ezintweni ezinjengezinto ezibonakalayo, ubukhulu, ubunzima bokucubungula izidingo zokunemba, kanye nenani lezingxenye. Sizohlola ngokususelwa kwizidingo zakho ezithile futhi sikunikeze ngezingcaphuno ezifanele.
Q11: Ngabe kukhona izaphulelo zokukhiqizwa kwesisindo?
A: Ngemiyalo yokukhiqiza ngobuningi, sizonikeza izaphulelo ezithile zentengo. Inani elithile lesaphulelo lincike ezintweni ezifana nenombolo yama-oda kanye nobunzima bokucubungula.
5, ngemuva kwenkonzo yokuthengisa
Q12: Yini okufanele ngiyenze uma ngingenelisekile ngezingxenye ezisetshenzisiwe?
A: Uma ungagculisekile ngezingxenye ezicutshunguliwe, sicela uxhumane nathi ngokushesha. Sizohlola inkinga futhi sithathe izinyathelo ezihambisanayo zokuthuthukisa noma zokuphindisela ukuze kuqinisekiswe ukwaneliseka kwakho.
Q13: Ingabe ikhona insizakalo yokuthengisa ngemuva kokuthola?
A: Sinikeza insizakalo ebanzi ngemuva kokuthengisa, kufaka phakathi ukuqinisekiswa kwekhwalithi, ukusekelwa kwezobuchwepheshe, kanye nezinsizakalo zokulungisa. Uma kunezinkinga ngesikhathi sokusebenzisa, sizokuxazulula ngokushesha ngawe.
Ngiyethemba ukuthi i-FAQ engenhla ingakusiza uqonde kangcono imikhiqizo ye-CNC yokuguqula insimbi. Uma uneminye imibuzo, sicela ukhululeke ukuxhumana nathi nganoma yisiphi isikhathi.
