Ukuguqula i-CNC yensimbi
I-turning metal CNC (Computer Numerical Control) machining iwubuchwepheshe bokunemba okuphezulu nobusebenza kahle kakhulu bokucubungula insimbi obusetshenziswa kabanzi ekukhiqizeni ngomshini, kwezezimoto, emkhathini kanye neminye imikhakha.
1, Izici Zomkhiqizo
Ukunemba okuphezulu kwemishini
Ngokwamukela izinhlelo ezithuthukisiwe zokulawula izinombolo, kungenzeka ukulawula ngokunembile i-trajectory yokunyakaza kanye nemingcele yokusika yamathuluzi okusika, ukufeza ukunemba okuphezulu kokuguqula imishini. Ukunemba komshini kungafinyelela izinga le-micrometer, kuqinisekiswe ukunemba kobukhulu kanye nekhwalithi ephezulu yezingxenye.
Ifakwe ngokunemba okuphezulu kwesistimu yokuphotha kanye nesiphakeli ukuze kuqinisekiswe ukuzinza nokunemba kwenqubo yokwenza imishini. Ijubane eliphezulu lokuphotha kanye ne-torque ingahlangabezana nezidingo zokucubungula zezinto ezahlukene; Isistimu yokuphakelayo inokunemba okuphezulu nokuphendula okusheshayo, futhi ingafinyelela ukulawula okuphakelayo okunembayo.
Ukukhiqiza okusebenzayo
Izinga eliphakeme lokuzenzakalelayo, elikwazi ukucubungula okuqhubekayo kanye nokucubungula okuhlanganisiwe kwezinqubo eziningi. Ngokulawula izinhlelo, izinyathelo eziningi zokucubungula zingaqedwa ngesikhathi esisodwa, kuncishiswe inani lezikhathi zokubopha kanye nesikhathi sokucubungula, nokuthuthukisa ukusebenza kahle kokukhiqiza.
Isivinini sokucubungula okusheshayo nokusebenza kahle okuphezulu kwamathuluzi wokusika. Uhlelo lwe-CNC lungakwazi ukulungisa ngokuzenzakalelayo imingcele yokusika ngokusekelwe ezicini zempahla yemishini kanye nethuluzi, ukufeza umphumela omuhle kakhulu womshini. Ngaleso sikhathi, ukusika ngesivinini esikhulu nakho kunganciphisa ukuguga kwamathuluzi futhi kunwebe impilo yamathuluzi.
Ukuguquguquka okubanzi kwezinto zokucubungula
Ifanele ukuguqula izinto ezihlukahlukene zensimbi, okuhlanganisa insimbi, insimbi, i-aluminium, ithusi, i-titanium, njll. Izinto ezihlukahlukene zingakhetha amathuluzi okusika ahlukene kanye nemingcele yokusika ukuze kuzuzwe umphumela omuhle kakhulu wemishini.
Ukuze uthole izinto ezinobunzima obuphezulu, njengensimbi ecishiwe, ama-alloys aqinile, njll, ukucubungula okuphumelelayo nakho kungenziwa. Ngokukhetha amathuluzi okusika afanelekile nezindlela zokucubungula, ikhwalithi yomshini nokusebenza kahle kungaqinisekiswa.
Ikhono lokucubungula umumo oyinkimbinkimbi
Iyakwazi ukucubungula izingxenye ezihlukahlukene eziyinkimbinkimbi, njengamasilinda, izigaxa, izintambo, izindawo ezingaphezulu, njll. Ngokulawula uhlelo, ukuhlanganisa ama-multi axis machining wamathuluzi okusika kungafinyelelwa ukuze kuhlangatshezwane nezidingo zemishini yezingxenye eziyinkimbinkimbi.
Kwezinye izingxenye ezimise okwesipesheli, njengamashafti angajwayelekile, amagiya, njll., ukwenza imishini nakho kungafezwa ngokwenza amathuluzi akhethekile nezinto ezilungiswayo.
2, Ukucubungula ubuchwepheshe
Ukuhlela nokuklama
Ngokuya ngemidwebo kanye nezidingo zokucubungula izingxenye, sebenzisa isofthiwe ye-CAD/CAM yochwepheshe yokuhlela nokuklama. Abahleli bangakwazi ukukhiqiza izinhlelo ze-CNC ezisekelwe kuzinqubo zokwenza imishini nezindlela zamathuluzi, futhi benze ukuqinisekiswa kokulingisa ukuze kuqinisekiswe ukulunga kanye nokuba nokwenzeka kwezinhlelo.
Enkambweni yokuklama, kuyadingeka ukucabangela izici ezifana nezici zesakhiwo sezingxenye, izidingo zokunemba kwemishini, izakhiwo zezinto ezibonakalayo, njll., bese ukhetha izinqubo ezifanele zokuklama kanye namathuluzi okusika. Ngesikhathi esifanayo, kuyadingeka ukucabangela ukuklama nokufakwa kwezinto zokulungisa ukuze kuqinisekiswe ukuzinza nokunemba kwezingxenye ngesikhathi senqubo yomshini.
izitolo ezigciniwe
Khetha izinto zensimbi ezifanele ngokwezidingo zemishini yezingxenye, futhi wenze ukucubungula kwangaphambili njengokusika, ukufoja, nokuphonsa. Izinto ezicutshungulwe ngaphambilini zidinga ukuhlolwa futhi zikalwe ukuze kuqinisekiswe ukunemba kobukhulu bayo kanye nekhwalithi ihlangabezana nezidingo.
Ngaphambi kokucubungula, kuyadingeka ukwenza ukwelashwa kwendawo phezu kwezinto, njengokususa ukungcola okufana nesikali se-oxide namabala kawoyela, ukuze kuqinisekiswe ikhwalithi yokucubungula.
Icubungula ukusebenza
Faka okokusebenza osekucutshungulwe ku-lathe bese uyilungisa ngezinto ezilungiswayo. Bese, ngokohlelo lwe-CNC oluhleliwe, qala ithuluzi lomshini lokucubungula. Phakathi nenqubo yomshini, ukunakekelwa kufanele kukhokhwe ekugqokeni kwamathuluzi okusika kanye nokulungiswa kwemingcele yokusika ukuze kuqinisekiswe ikhwalithi yemishini nokusebenza kahle.
Kwezinye izingxenye ezinomumo oyinkimbinkimbi, kungase kudingeke ukubamba nokucutshungulwa okuningi. Ngaphambi kokubopha ngakunye, ukulinganisa okunembile nokulungiswa kuyadingeka ukuze kuqinisekiswe ukunemba komshini wezingxenye.
Ukuhlolwa kwekhwalithi
Ngemuva kokucubungula, ukuhlolwa kwekhwalithi yezingxenye kuyadingeka. Izinto zokuhlola zihlanganisa ukunemba kobukhulu, ukunemba komumo, ukuhwalala komhlaba, ukuqina, njll. Amathuluzi okuhlola avamile kanye nezinto zokusebenza zihlanganisa amathuluzi okulinganisa ahlanganisayo, amamitha wokugwedla, abahloli bokuqina, njll.
Uma izinkinga zekhwalithi zitholakala ezingxenyeni ngesikhathi sokuhlolwa, kuyadingeka ukuhlaziya izizathu futhi uthathe izinyathelo ezihambisanayo zokuthuthukisa. Isibonelo, uma usayizi udlula ukubekezelelana, kungase kudingeke ukuthi ulungise inqubo yokwenza imishini kanye nemingcele yamathuluzi futhi wenze kabusha ukukhanda.
3. Izinkambu zohlelo lokusebenza
Ukukhiqiza ngomshini
Ukuguqula imishini ye-CNC yensimbi inezinhlobonhlobo zezinhlelo zokusebenza emkhakheni wokukhiqiza imishini. Ingakwazi ukucubungula izingxenye ezihlukahlukene zokuzilungisa ezifana namashafti, amagiya, imikhono, ama-flange, njll. Lezi zingxenye ngokuvamile zidinga ukunemba okuphezulu, ikhwalithi ephezulu, kanye nokwakheka okuyinkimbinkimbi, okungahlangatshezwana nomshini we-CNC.
Ekwenziweni kwemishini, ukwenziwa kwemishini ye-CNC kungabuye kuhlanganiswe nezinye izinqubo zokwenza imishini, njengokugaya, ukubhola, ukucofa, njll., ukuze kuzuzwe umshini oyinhlanganisela wezinqubo eziningi, ukuthuthukisa ukusebenza kahle kokukhiqiza kanye nokunemba komshini.
Ukukhiqiza izimoto
Ukukhiqizwa kwezimoto kungenye yezindawo ezibalulekile zokusetshenziswa kwemishini ye-CNC yokuguqula insimbi. Ingakwazi ukucubungula izingxenye zenjini yezimoto, izingxenye zokudlulisa, izingxenye ze-chassis, njll. Lezi zingxenye ngokuvamile zidinga ukunemba okuphezulu, amandla aphezulu, nokuthembeka okuphezulu, kanye nokwenza imishini ye-CNC kungaqinisekisa ukufezeka kwalezi zidingo.
Ekwenziweni kwezimoto, ukwenziwa kwemishini ye-CNC nakho kungafinyelela ukukhiqizwa okuzenzakalelayo, kuthuthukise ukusebenza kahle kokukhiqiza nokuzinza kwekhwalithi. Ngasikhathi sinye, ukucutshungulwa okwenziwe ngokwezifiso kungenziwa ngokuya ngezidingo zamamodeli ezimoto ahlukene ukuze kuhlangatshezwane nezidingo zemakethe eziqondene nomuntu.
I-Aerospace
Imboni ye-aerospace inezidingo eziphakeme kakhulu zokunemba kwemishini kanye nekhwalithi yezingxenye, futhi ukuguqula imishini ye-CNC yensimbi nakho kunezinhlelo zokusebenza ezibalulekile kulo mkhakha. Ingakwazi ukucubungula izingxenye zenjini yendiza, izingxenye zemikhumbi-mkhathi, njll. Lezi zingxenye ngokuvamile zidinga ukusetshenziswa kwezinto ezinamandla kakhulu, ezimelana nezinga lokushisa eliphezulu, nezimelana nokugqwala, futhi umshini we-CNC ungaqinisekisa ikhwalithi yomshini nokunemba kwalezi zinto.
Emkhakheni we-aerospace, i-CNC machining ingaphinda ifinyelele ukucutshungulwa kwezingxenye eziyinkimbinkimbi ezimise, njengama-turbine blades, ama-impeller, njll. Lezi zingxenye zinezimo eziyinkimbinkimbi futhi kunzima ukuzicubungula. Imishini ye-CNC ingafinyelela ukunemba okuphezulu ngomshini wokuxhumanisa ama-eksisi amaningi.
Ukuxhumana ngogesi
Ezinye izingxenye zensimbi kumishini yokuxhumana ye-elekthronikhi nazo zingenziwa ngomshini kusetshenziswa imishini ye-CNC yokuphendula yensimbi. Isibonelo, amakesi efoni, osinki bokushisa bekhompuyutha, izingxenye zesiteshi sesisekelo sokuxhumana, njll. Lezi zingxenye ngokuvamile zidinga ukunemba okuphezulu, ikhwalithi ephezulu, kanye nokwakheka okuyinkimbinkimbi, okungahlangatshezwana nokwenziwa kwemishini ye-CNC.
Emkhakheni wokuxhumana nge-elekthronikhi, umshini we-CNC ungazuza futhi inqwaba encane kanye nokukhiqizwa okuhlukahlukene okuhlukahlukene, ukuhlangabezana nesidingo semakethe esishintsha ngokushesha.
4, Ukuqinisekiswa kwekhwalithi kanye nesevisi yangemuva kokuthengisa
ukuqinisekisa ikhwalithi
Sinamathela ngokuqinile ezimisweni zesistimu yokuphatha ikhwalithi yomhlaba wonke, siqhuba ukulawulwa kwekhwalithi okuqinile kuzo zonke izigaba kusukela ekuthengeni impahla eluhlaza kuya ekulethweni komkhiqizo. Sisebenzisa izinto zensimbi ezisezingeni eliphezulu futhi sisungula ubudlelwano besikhathi eside nabahlinzeki abaziwayo ukuze siqinisekise izinga elizinzile nelithembekile lezinto zokusetshenziswa.
Ngesikhathi sokucutshungulwa, sisebenzisa imishini ethuthukisiwe yokucubungula nezindlela zokuhlola ukuze sihlole ngokuphelele futhi sigade umkhiqizo ngamunye. Ochwepheshe bethu abangochwepheshe banolwazi olucebile nolwazi lobungcweti, futhi bayakwazi ukuhlonza ngokushesha futhi baxazulule izinkinga eziphakamayo phakathi nenqubo yokukhiqiza, baqinisekise ukuthi ikhwalithi yomkhiqizo ihlangabezana nezidingo zamakhasimende.
isevisi yangemuva kokuthengisa
Sizibophezele ekuhlinzekeni amakhasimende ngesevisi yekhwalithi ephezulu emva kokuthengisa. Uma amakhasimende ehlangabezana nezinkinga ngenkathi esebenzisa umkhiqizo wethu, sizophendula ngokushesha futhi sinikeze ukwesekwa kobuchwepheshe. Singahlinzeka ngokulungiswa komkhiqizo, ukunakekelwa, ukushintshwa kanye nezinye izinsizakalo ngokuya ngezidingo zamakhasimende.
Sizophinde sivakashele amakhasimende njalo ukuze siqonde ukusetshenziswa kwawo nempendulo ngemikhiqizo yethu, futhi siqhubeke sithuthukisa imikhiqizo yethu namasevisi ukuze ahlangabezane nezidingo zawo nalokho akulindele.
Ngamafuphi, ukuguqula imishini ye-CNC yensimbi kuwubuchwepheshe bokucubungula insimbi obunembayo futhi obusebenza kahle kakhulu obunamathemba okufaka isicelo abanzi. Sizoqhubeka nokunamathela kumgomo wekhwalithi kuqala futhi ikhasimende kuqala, sinikeze amakhasimende imikhiqizo namasevisi asezingeni eliphezulu.
1, Izici Zomkhiqizo Nobuchwepheshe
I-Q1: Iyini i-CNC yokuguqula insimbi?
A: Ukuguqula i-CNC yensimbi kuyindlela yokusika insimbi usebenzisa ubuchwepheshe bokulawula idijithali yekhompyutha. Ngokulawula ngokunembile ukunyakaza kokusika kwethuluzi ku-workpiece ejikelezayo, izingxenye zensimbi ezinokwakheka okuphezulu neziyinkimbinkimbi zingenziwa.
Q2: Yiziphi izinzuzo CNC machining for turning metal?
A:
Ukunemba okuphezulu: ekwazi ukuzuza ukulawula usayizi onembe kakhulu, ngokunemba komshini ofinyelela ileveli ye-micrometer.
Ukusebenza kahle okuphezulu: Ngezinga eliphezulu lokuzenzekelayo, ukucubungula okuqhubekayo kungenzeka, kuthuthukisa kakhulu ukusebenza kahle kokukhiqiza.
Ikhono lokucubungula umumo oyinkimbinkimbi: ekwazi ukucubungula izimo ezihlukahlukene zomzimba ezijikelezayo eziyinkimbinkimbi, njengamasilinda, amakhoni, izintambo, njll.
Ukuvumelana okuhle: Qinisekisa ukuthi izingxenye ezikhiqizwe ngobuningi zinezinga eliphezulu lokungaguquguquki.
Q3: Yiziphi izinto zensimbi ezifanele ukucutshungulwa?
A: Kusebenza kakhulu ezintweni ezihlukahlukene zensimbi, kufaka phakathi kodwa kungagcini nje ngensimbi, insimbi, i-aluminium, ithusi, i-titanium alloys, njll. Izinto ezihlukene zingakhetha amathuluzi okusika ahlukene kanye nemingcele yokucubungula ukuze kuzuzwe umphumela omuhle kakhulu wokucubungula.
2, Ukucubungula kanye Nokulawulwa Kwekhwalithi
Q4: Injani inqubo yokucubungula?
A: Okokuqala, uhlelo nokuklama okusekelwe engxenyeni yemidwebo noma amasampula anikezwe ikhasimende. Bese, faka izinto zokusetshenziswa kulathe, qala uhlelo lwe-CNC, futhi amathuluzi okusika enza ukusika ngokohlelo olusethiwe. Ngesikhathi sokucubungula, ukuqapha kanye nokulungiswa kwesikhathi sangempela kuzokwenziwa ukuze kuqinisekiswe ikhwalithi yomshini. Ngemva kokucubungula, yenza ukuhlolwa kwekhwalithi.
Q5: Ungaqinisekisa kanjani ikhwalithi yokucubungula?
A: Sisebenzisa imishini yokucubungula ethuthukisiwe kanye namathuluzi okusika anembe kakhulu ukuze silawule ngokuqinile imingcele yokucubungula. Ngesikhathi esifanayo, ukuhlolwa kwekhwalithi okuningi kwenziwa ngesikhathi sokucutshungulwa, okuhlanganisa ukukalwa kosayizi, ukuhlolwa kokuqina kwendawo, njll. Uma kutholakala izinkinga zekhwalithi, ukulungiswa okufika ngesikhathi kanye nokuthuthukiswa kufanele kwenziwe.
Q6: Kungakanani ukunemba kwemishini okungatholakala?
A: Ngokuvamile, ukunemba komshini kungafinyelela ku-± 0.01mm noma ngisho nangaphezulu, kuye ngezinto ezinjengobunzima bezingxenye, izinto zokwakha, kanye nezidingo zomshini.
3. I-oda nokulethwa
Q7: Ungalifaka kanjani i-oda?
A: Ungasithinta ngocingo, i-imeyili, noma inkundla ye-inthanethi ukuze unikeze ingxenye yemidwebo noma amasampula kanye nezidingo zokucubungula. Ochwepheshe bethu bazohlola futhi bakunikeze ikhotheshini enemininingwane nesikhathi sokulethwa.
Q8: Yisiphi isikhathi sokulethwa?
IMP: Isikhathi sokulethwa sincike ezintweni ezifana nobunkimbinkimbi, ubuningi, nobunzima bokucubungula kwezingxenye. Ngokuvamile, izingxenye ezilula zingalethwa phakathi nezinsuku ezimbalwa, kuyilapho izingxenye eziyinkimbinkimbi zingathatha amasonto ambalwa noma ngisho nangaphezulu. Sizokunikeza isikhathi esinembile sokuletha lapho wamukela i-oda.
Q9: Ngingakwazi ukusheshisa i-oda?
IMP: Ama-oda angasheshiswa ngaphansi kwezimo ezithile. Nokho, ukucutshungulwa okusheshayo kungase kungenise izindleko ezengeziwe, futhi isimo esithile sidinga ukubuyekezwa ngokusekelwe ezimweni ezithile ze-oda.
4. Inani kanye Nezindleko
Q10: Inqunywa kanjani intengo?
IMP: Intengo incike kakhulu ezintweni ezifana nempahla, usayizi, ubunkimbinkimbi, izidingo zokucubungula ukunemba, kanye nenani lezingxenye. Sizohlola ngokuya ngezidingo zakho ezithile futhi sikunikeze ikhotheshini efanele.
Q11: Ingabe zikhona izaphulelo zokukhiqiza ngobuningi?
IMP: Kuma-oda okukhiqiza ngobuningi, sizonikeza izaphulelo zamanani athile. Inani elithile lesaphulelo lincike ezintweni ezifana nenani lama-oda nobunzima bokucubungula.
5, Ngemuva kwenkonzo yokuthengisa
Q12: Yini okufanele ngiyenze uma nginganelisekile ngezingxenye ezicutshunguliwe?
A: Uma unganelisekile ngezingxenye ezicutshunguliwe, sicela usithinte ngokushesha. Sizohlola udaba bese sithatha izinyathelo ezihambisanayo zokuyithuthukisa noma siyicubungule ukuze siqinisekise ukwaneliseka kwakho.
Q13: Ingabe ikhona insizakalo yangemva kokuthengisa etholakalayo?
IMP: Sihlinzeka ngensizakalo ephelele yangemva kokuthengisa, okuhlanganisa ukuqinisekiswa kwekhwalithi, ukwesekwa kobuchwepheshe, nezinsizakalo zokulungisa. Uma kukhona izinkinga ngesikhathi sokusetshenziswa, sizokuxazululela zona ngokushesha.
Ngethemba ukuthi le FAQ engenhla ingakusiza uqonde kangcono imikhiqizo ye-CNC yokuphendula insimbi. Uma uneminye imibuzo, sicela ukhululeke ukuxhumana nathi nganoma yisiphi isikhathi.
