Njengoba ukukhiqiza kuvela ngo-2025,ukukhiqizwa komkhiqizo okunembayoihlala ibalulekile ekukhiqizeni okuyinkimbinkimbiizingxenye ze-cylindrical lokho kudinga ubuchwepheshe besimanje. Lolu hlobo olukhethekile lomshini luguqula imigoqo yempahla eluhlaza ibe izingxenye eziqediwe ngokusebenzisa ukunyakaza okulawulwayo okuzungezisayo nokulandelanayo kwamathuluzi okusika, kuzuzwe ukunemba okuvame ukudlula lokho okungenzeka ngokujwayelekile.izindlela zomshini. Kusukela kuzikulufu ezincane zemishini yezokwelapha kuye kwezixhumi eziyinkimbinkimbi zezinhlelo ze-aerospace,izingxenye eziphendulwe ngokunembayakha ingqalasizinda efihliwe yezinhlelo zobuchwepheshe ezithuthukile. Lokhu kuhlaziya kuhlola izisekelo zobuchwepheshe, amakhono, nokucatshangelwa kwezomnotho okuchaza i-contemporaryukunemba ukuguqula imisebenzi, ngokunaka okukhethekile kumapharamitha wenqubo ahlukanisa okuhlukile kokwanele njeukukhiqiza imiphumela.
Izindlela Zokucwaninga
1.I-Analytical Framework
Uphenyo lusebenzise indlela enezici eziningi yokuhlola amandla okuguqula ngokunemba:
● Ukubhekwa okuqondile nokulinganisa kwezingxenye ezikhiqizwe ezikhungweni zokujika ze-Swiss-type kanye ne-CNC
● Ukuhlaziywa kwezibalo kokuvumelana kwe-dimensional kuwo wonke amaqoqo okukhiqiza
● Ukuhlola okuqhathanisayo kwezinto ezihlukene zokusetshenzelwa okuhlanganisa insimbi engagqwali, i-titanium, namapulasitiki obunjiniyela
● Ukuhlolwa kobuchwepheshe bamathuluzi okusika nomthelela wawo ekuqedeni okungaphezulu nempilo yamathuluzi
2.Izisetshenziswa neziNhlelo zokukala
Ukuqoqwa kwedatha kusetshenzisiwe:
● Izikhungo zokujika ze-CNC ezinamathulusi abukhoma namandla e-C-eksisi
● Amalebula azenzakalelayo ohlobo lwase-Swiss anezihlahla zikamhlahlandlela ukuze kuthuthukiswe ukuzinza
● Hlanganisa imishini yokulinganisa (CMM) eno-0.1μm resolutio
● Izihloli zokuqina kobuso nezifanisi zokubona
● Amasistimu okuqapha ukugqoka kwamathuluzi namandla okulinganisa amandla
3.Ukuqoqwa Kwedatha Nokuqinisekisa
Idatha yokukhiqiza iqoqwe kusuka:
● Izilinganiso zomuntu ngamunye ezingu-1,200 kuzo zonke imiklamo yezingxenye ezingu-15 ezihlukene
● Ukukhiqiza okungu-45 okumelela izinto ezihlukahlukene namazinga ayinkimbinkimbi
● Amarekhodi empilo yamathuluzi athatha izinyanga eziyisi-6 zokusebenza ngokuqhubekayo
● Amadokhumenti okulawula ikhwalithi avela ekwenziweni kwemishini yezokwelapha
Zonke izinqubo zokulinganisa, ukulinganiswa kwemishini, nezindlela zokucubungula idatha zilotshwe kuSithasiselo ukuze kuqinisekiswe ukucaca okuphelele kwezindlela kanye nokuphindaphindeka.
Imiphumela kanye nokuhlaziya
1.Ukunemba kobukhulu kanye nekhono lenqubo
I-Dimensional Consistency Kuwo wonke Ukulungiselelwa Komshini
| Uhlobo Lomshini | Ukubekezelela Ububanzi (mm) | Ukubekezelela Ubude (mm) | Inani eliphakeme kakhulu lama-CPK | Izinga leScrap |
| I-CNC Lathe evamile | ±0.015 | ±0.025 | 1.35 | 4.2% |
| I-Swiss-Type Automatic | ±0.008 | ±0.012 | 1.82 | 1.7% |
| I-CNC ethuthukisiwe ene-Probing | ±0.005 | ±0.008 | 2.15 | 0.9% |
Ukulungiselelwa kohlobo lwase-Swiss kubonise ukulawula kobukhulu obuphakeme, ikakhulukazi ezingxenyeni ezinezilinganiso eziphakeme zobude nobubanzi. Isistimu yebhulokhi engumhlahlandlela inikeze ukwesekwa okuthuthukisiwe okunciphise ukuchezuka ngesikhathi somshini, okuholele ekuthuthukisweni okuphawulekayo kwezibalo ku-concentricity kanye ne-cylindricity.
2.Ikhwalithi Yokuphezulu kanye Nempumelelo Yokukhiqiza
Ukuhlaziywa kwezilinganiso zokuphela kwendawo kwembulwe:
●Amanani amaphakathi obunzima (Ra) angu-0.4-0.8μm atholwe ezindaweni zokukhiqiza
● Ukuqeda imisebenzi yehlise amanani e-Ra ukuze abe ngu-0.2μm ezindaweni ezithwala kanzima
● Amajiyometri amathuluzi esimanje anike amandla amanani okuphakela aphezulu ngaphandle kokuphazamisa ikhwalithi yendawo
● Ukuzenzakalela okuhlanganisiwe kunciphise isikhathi esingasikiwe cishe ngo-35%
3.Ukucatshangelwa Kwezomnotho Nekhwalithi
Ukuqaliswa kwezinhlelo zokuqapha ngesikhathi sangempela kubonisiwe:
● Ukutholwa kokugqoka kwamathuluzi kwehlisa ukwehluleka kwamathuluzi okungalindelekile ngo-68%
● Ukukala okuzenzakalelayo okungaphakathi kwenqubo kususe amaphutha angu-100% okulinganisa okwenziwa mathupha
● Amasistimu amathuluzi okushintsha ngokushesha anciphise izikhathi zokusetha kusukela kumaminithi angu-45 kuya kwangu-12
● Amadokhumenti ekhwalithi ehlanganisiwe akhiqize ngokuzenzakalelayo imibiko yokuhlolwa kwesihloko sokuqala
Ingxoxo
4.1 Ukuhunyushwa kwezobuchwepheshe
Ukusebenza okuphakeme kwezinhlelo zokuguqula ukunemba okuthuthukisiwe kuvela ezintweni eziningi zobuchwepheshe ezihlanganisiwe. Izakhiwo zomshini oqinile ezinezingxenye ezizinzile ngokushisa zinciphisa ukukhukhuleka kobukhulu ngesikhathi sokuqhutshwa kokukhiqiza okunwetshiwe. Amasistimu okulawula ayinkimbinkimbi anxephezela ukuguga kwamathuluzi ngokulungiswa kwe-offset okuzenzakalelayo, kuyilapho ubuchwepheshe be-guiding bushing emishinini yohlobo lwase-Swiss inikeza ukusekelwa okukhethekile kwezingcezu zokusebenza ezacile. Inhlanganisela yalezi zakhi idala indawo yokukhiqiza lapho ukunemba kweleveli encane kuba nokwenzeka ngokomnotho ngamavolumu okukhiqiza.
4.2 Imikhawulo kanye Nezinselele Zokuqalisa
Ucwaningo lugxile kakhulu ezintweni ezisansimbi; izinto ezingezona ezensimbi zingase ziveze izici ezihlukene zomshini ezidinga izindlela ezikhethekile. Ukuhlaziywa komnotho kuthathe amanani okukhiqiza anele ukuze kugunyazwe ukutshalwa kwezimali kwempahla ethuthukisiwe. Ukwengeza, ubungcweti obudingekayo ukuze kuhlelwe futhi kugcinwe amasistimu okujika asezingeni eliphezulu amele umgoqo obalulekile wokuqalisa owawungalinganiswanga kulokhu kuhlola kobuchwepheshe.
4.3 Imihlahlandlela Esebenzayo Yokukhetha
Kubakhiqizi abacabangela amandla okuguqula ngokunemba:
● Amasistimu ohlobo lwase-Swiss ahamba phambili ezintweni eziyinkimbinkimbi, ezizacile ezidinga ukusebenza okuningi
● Izikhungo zokujika ze-CNC zinikeza ukuguquguquka okukhulu kwamaqoqo amancane namajiyometri alula
● Amathuluzi abukhoma namandla we-C-eksisi anika amandla ukukhanda okuphelele ekusetheni okukodwa
● Amathuluzi aqondene nezinto ezithile kanye namapharamitha okusika athinta kakhulu impilo yamathuluzi nekhwalithi yendawo
Isiphetho
Ukwenziwa komkhiqizo ophendulwe ukunemba umele indlela yokukhiqiza eyinkimbinkimbi ekwazi ukukhiqiza izingxenye eziyinkimbinkimbi zesilinda ngokunemba kobukhulu obukhethekile kanye nekhwalithi ephezulu. Amasistimu esimanje ahlala egcina ukubekezelelana phakathi kuka-±0.01mm kuyilapho efinyelela ukuqedwa okungaphezulu kuka-0.4μm Ra noma okungcono ezindaweni zokukhiqiza. Ukuhlanganiswa kokuqapha kwesikhathi sangempela, ukuqinisekiswa kwekhwalithi okuzenzakalelayo, nobuchwepheshe bamathuluzi obuthuthukisiwe kuguqule ukunemba ukusuka kubuciko obukhethekile kuya kusayensi yokukhiqiza ephindaphindwayo. Intuthuko yesikhathi esizayo ingase igxile ekudidiyelweni kwedatha okuthuthukisiwe kukho konke ukuqhutshwa komsebenzi wokukhiqiza kanye nokwenyuka kokuvumelana nezimo ezingxenyeni zempahla exubile njengoba izimfuno zemboni ziqhubeka nokuguqukela kumiklamo eyinkimbinkimbi, enemisebenzi eminingi.
Isikhathi sokuthumela: Oct-24-2025
