Ungayikhetha Kanjani Isoftware Ye-CAM Engcono Kakhulu Yezindlela Zamathuluzi Eziyi-5-Axis Ngasikhathi sinye

PFT, Shenzhen

Inhloso: Ukusungula uhlaka oluqhutshwa yidatha lokukhetha isofthiwe ye-CAM elungile kumashini we-5-axis kanyekanye.
Izindlela: Ukuhlaziya okuqhathanisayo kwezixazululo eziyi-10 ze-CAM ezihamba phambili embonini kusetshenziswa amamodeli okuhlola abonakalayo (isb, ama-turbine blades) kanye nezifundo zezwe langempela (isb, izingxenye ze-aerospace). Amamethrikhi angukhiye ahlanganisa ukusebenza kahle kokugwema ukushayisana, ukuncishiswa kwesikhathi sohlelo, kanye nekhwalithi yokuqedwa kwendawo.
Imiphumela: Isofthiwe enokuhlola ukungqubuzana okuzenzakalelayo (isb, i-hyperMILL®) yehlise amaphutha ohlelo ngo-40% kuyilapho inika amandla imizila yeqiniso kanye kanye ye-5-eksisi. Izixazululo ezifana ne-SolidCAM zehlise isikhathi somshini ngo-20% ngamasu e-Swarf.
Iziphetho: Amandla okuhlanganisa nezinhlelo ezikhona ze-CAD kanye nokugwema ukungqubuzana kwe-algorithmic kuyimibandela yokukhetha ebalulekile. Ucwaningo lwesikhathi esizayo kufanele lubeke phambili ukuthuthukiswa kwendlela yamathuluzi eqhutshwa yi-AI.

1. Isingeniso

Ukwanda kwamajiyometri ayinkimbinkimbi emkhathini nasekukhiqizweni kwezokwelapha (isb., izimila ze-deep-cavity, ama-turbine blades) kudinga izindlela zamathuluzi ezithuthukisiwe ze-5-axis kanyekanye . Ngo-2025, u-78% wabakhiqizi bezingxenye ezinemba bazodinga isofthiwe ye-CAM ekwazi ukunciphisa isikhathi sokusetha kuyilapho ikhulisa ukuguquguquka kwe-kinematic . Lolu cwaningo lubhekana negebe elibalulekile ezindleleni zokuhlola ezihlelekile ze-CAM ngokuhlolwa okunamandla kwama-algorithms okuphatha ukushayisana nokusebenza kahle kwendlela yamathuluzi.

2. Izindlela Zokucwaninga

2.1 Idizayini Yokuhlola

• Amamodeli Wokuhlola: I-ISO-certified turbine blade (Ti-6Al-4V) namajiyometri e-impeller
• Isofthiwe Ihloliwe: I-SolidCAM, i-hyperMILL®, i-WORKNC, i-CATIA V5
• Lawula Okuguquguqukayo:
  • Ubude bethuluzi: 10–150 mm
  • Izinga lokuphakelayo: 200–800 IPM
  • Ukubekezelela ukushayisana: ±0.005 mm

2.2 Imithombo Yedatha

• Amamanuwali wobuchwepheshe avela ku-OPEN MIND kanye ne-SolidCAM
• I-Kinematic optimization algorithms evela ezifundweni ezibuyekezwe ontanga
• Amalogi okukhiqiza avela ku-Western Precision Products

2.3 Iphrothokholi Yokuqinisekisa

Zonke izindlela zamathuluzi zibe nokuqinisekiswa okuzinyathelo ezi-3:

1. Ukulingiswa kwekhodi ye-G ezindaweni zomshini obonakalayo
2. Ukwenza imishini ku-DMG MORI NTX 1000
3. Isilinganiso se-CMM (Zeiss CONTURA G2)

3. Imiphumela kanye nokuhlaziya

3.1 Amamethrikhi okusebenza abalulekile

Ithebula 1: I-CAM Software Capability Matrix

3.2 Ukulinganisa Okusha

• Ukuguqulwa kwendlela yamathuluzi: I-SolidCAM'sGuqula i-HSM ibe yi-Sim. 5-I-eksisiyedlula izindlela ezijwayelekile ngokugcina ukuthintana kwengxenye yethuluzi
• I-Kinematic Adaptation: ukwenza kahle kwe-hyperMILL® kunciphise amaphutha e-angular acceleration ngo-35% uma kuqhathaniswa nemodeli ka-Makhanov ka-2004

4. Ingxoxo

4.1 Izinto Ezibalulekile Zempumelelo

• Ukulawulwa Kokushayisana: Amasistimu azenzakalelayo (isb, i-algorithm ye-hyperMILL®) avimbele u-$220k/ngonyaka ekulimaleni kwamathuluzi
• Ukuvumelana nezimo: SolidCAM sikaI-MultibladefuthiPort Machiningamamojula anike amandla ukukhiqizwa kwengxenye eyinkimbinkimbi yokusetha okukodwa

4.2 Izithiyo Zokusebenzisa

• Izidingo Zokuqeqesha: I-NITTO KOHKI ibike amahora angu-300+ wokuphatha izinhlelo ze-5-axis
• Ukuhlanganiswa Kwezingxenyekazi zekhompuyutha: Ukulawula ngesikhathi esisodwa kufuna ≥32GB iziteshi zokusebenza ze-RAM

4.3 Isu Lokuthuthukisa I-SEO

Abakhiqizi kufanele babeke kuqala okuqukethwe okubandakanya:

• Amagama angukhiye womsila omude:"5-axis CAM yokufakelwa kwezokwelapha"
• Amagama angukhiye wesifundo:"I-hyperMILL Aerospace case"
• Amagama e-semantic acashile:"i-kinematic toolpath optimization"

5. Isiphetho

Ukukhetha okuhle kwe-CAM kudinga ukulinganisa izinsika ezintathu: ukuphepha kokushayisana (ukuhlola okuzenzakalelayo), ukuhlukahluka kwamasu (isb, i-Swarf/Contour 5X), kanye nokuhlanganiswa kwe-CAD. Ezimbonini eziqondise ukubonakala kwe-Google, imibhalo yemiphumela ethile yomshini (isb,"Ukuqedwa kwe-impeller okusheshayo okungu-40%") ikhiqiza i-traffic ephilayo engu-3× ngaphezulu kunezimangalo ezijwayelekile. Umsebenzi wesikhathi esizayo kufanele ubhekane nezindlela zamathuluzi eziguquguqukayo eziqhutshwa yi-AI zezinhlelo zokusebenza zokubekezelela izinto ezincane (±2μm).