Okwesimanjeukukhiqizaizidingo ziya ngokuya zidinga ukuhlanganiswa okungenamthungo phakathi kwezigaba zokukhiqiza ezihlukene ukuze kuzuzwe kokubili ukunemba nokusebenza kahle. Iinhlanganisela ye-CNC laser cutting kanye nokugoba okunembayoimele ukuhlangana okubalulekile ekwakhiweni kweshidi lensimbi, lapho ukuhlanganiswa kwenqubo efanele kuthinta ngokuqondile ikhwalithi yokugcina yomkhiqizo, isivinini sokukhiqiza, nokusetshenziswa kwezinto ezibonakalayo. Njengoba sidlulela ku-2025, abakhiqizi babhekana nengcindezi ekhulayo yokusebenzisa ukugeleza komsebenzi wedijithali ngokugcwele okunciphisa amaphutha phakathi kwezigaba zokucubungula ngenkathi kugcinwa ukubekezelelana okuqinile kuzo zonke izingxenye zejometri eziyinkimbinkimbi. Lokhu kuhlaziya kuphenya amapharamitha wobuchwepheshe nokuthuthukiswa kwenqubo okunika amandla ukuhlanganiswa ngempumelelo kwalobu buchwepheshe obuhambisanayo.
Izindlela Zokucwaninga
1.Idizayini Yokuhlola
Ucwaningo lusebenzise indlela ehlelekile yokuhlola izinqubo ezixhumene:
● Ukucutshungulwa okulandelanayo kwensimbi engagqwali engu-304, i-aluminium 5052, namaphaneli ensimbi amaphakathi ngokusika kwe-laser nokugoba.
● Ukuhlaziya okuqhathanisayo kokuhamba okuzimele nokudidiyelwe kokukhiqiza
● Ukukalwa kokunemba kobukhulu esigabeni ngasinye senqubo kusetshenziswa imishini yokulinganisa ye-coordinate (CMM)
● Ukuhlolwa komthelela wendawo ethinteke ukushisa (HAZ) kwikhwalithi yokugoba
2.Izisetshenziswa namapharamitha
Ukuhlola kusetshenzisiwe:
● Amasistimu okusika i-fiber laser angu-6kW anokuphatha izinto ezizenzakalelayo
● Cindezela amabhuleki e-CNC anezishintshi zamathuluzi ezizenzakalelayo namasistimu okulinganisa ama-engeli
● I-CMM enokulungiswa okungu-0.001mm kokuqinisekiswa kobukhulu
● Amajiyometri okuhlola asezingeni ahlanganisa ukusikwa kwangaphakathi, amathebhu, nezici zokusiza ukugoba
3.Ukuqoqwa Kwedatha Nokuhlaziywa
Idatha iqoqwe kusuka:
● 450 izilinganiso ngazinye kuwo wonke amaphaneli okuhlola angu-30
● Amarekhodi okukhiqiza avela ezindaweni ezi-3 zokukhiqiza
● Izilingo zokuthuthukisa ipharamitha ye-laser (amandla, isivinini, ingcindezi yegesi)
● Ukulingisa kokulandelana kwegoba usebenzisa isofthiwe ekhethekile
Zonke izinqubo zokuhlola, ukucaciswa kwezinto ezibonakalayo, nezilungiselelo zemishini kubhalwe ku-Appendix ukuze kuqinisekiswe ukukhiqizwa kabusha okuphelele.
Imiphumela kanye nokuhlaziya
1.Ukunemba Kobukhulu Ngokuhlanganisa Inqubo
Ukuqhathaniswa Kokubekezelela Okuyi-Dimensional Kuzo zonke Izigaba Zokukhiqiza
| Isiteji Senqubo | Ukubekezelela Okuzimele (mm) | Ukubekezelelana Okudidiyelwe (mm) | Ukuthuthukiswa |
| I-Laser Cutting Kuphela | ±0.15 | ±0.08 | 47% |
| Ukunemba kwe-Engle ye-Bend | ±1.5° | ±0.5° | 67% |
| Isikhundla Sesici Ngemva Kokugoba | ±0.25 | ±0.12 | 52% |
Ukugeleza komsebenzi okudidiyelwe kwedijithali kubonise ukuvumelana okungcono kakhulu, ikakhulukazi ekugcineni isici esihlobene nemigqa egobile. Ukuqinisekiswa kwe-CMM kubonise ukuthi u-94% wamasampula enqubo edidiyelwe awela ngaphakathi kwebhendi yokubekezelelana okuqinile uma kuqhathaniswa namaphesenti angama-67 amaphaneli akhiqizwa ngemisebenzi ehlukene, enqanyuliwe.
2.I-Process Efficiency Metrics
Ukuhamba komsebenzi okuqhubekayo kusukela ekusikeni kwe-laser kuye ekugobeni kuncishisiwe:
● Isikhathi esiphelele sokucubungula ngo-28%
● Isikhathi sokuphatha impahla ngo-42%
● Isikhathi sokusetha nokulinganisa phakathi kokusebenza ngo-35%
Lezi zinzuzo ezisebenza kahle zibangele ngokuyinhloko ekususweni kokubekwa kabusha kanye nokusetshenziswa kwamaphoyinti ajwayelekile ereferensi yedijithali kuzo zombili izinqubo.
3.Ukucatshangelwa kwezinto ezibonakalayo kanye nekhwalithi
Ukuhlaziywa kwendawo ethinteke ukushisa kuveze ukuthi amapharamitha e-laser athuthukisiwe anciphisa ukuhlanekezela okushisayo emigqeni egobile. Ukufakwa kwamandla okulawulwayo kwezinhlelo ze-fiber laser kukhiqize imiphetho eyisikiwe engadingi ukulungiswa okwengeziwe ngaphambi kokugoba, ngokungafani nezinye izindlela zokusika ezisebenza ngomshini ezingasebenza zibe lukhuni izinto futhi ziholele ekuqhekekeni.
Ingxoxo
1.Ukuhunyushwa Kwezinzuzo Zobuchwepheshe
Ukunemba okuphawulwe ekukhiqizeni okudidiyelwe kuvela ezintweni ezimbalwa ezibalulekile: ukugcinwa kokuvumelana kwedijithali, ukunciphisa ingcindezi yokubamba impahla, namapharamitha e-laser athuthukisiwe adala imiphetho efanelekile yokugoba okulandelayo. Ukuqedwa kokulotshwa ngesandla kwedatha yokulinganisa phakathi kwezigaba zenqubo kususa umthombo obalulekile wephutha lomuntu.
2.Imikhawulo kanye Nezingqinamba
Ucwaningo lugxile kakhulu kumashidi asukela ku-1-3mm ukujiya. Izinto eziwugqinsi kakhulu zingabonisa izici ezihlukahlukene. Ukwengeza, ucwaningo lucabangele ukutholakala kwamathuluzi ajwayelekile; amajiyometri akhethekile angadinga izixazululo ezenziwe ngokwezifiso. Ukuhlaziywa komnotho akuzange kubangele ukutshalwa kwezimali kokuqala ezinhlelweni ezihlanganisiwe.
3.Iziqondiso Ezisebenzayo Zokusebenzisa
Kubakhiqizi abacabangela ukusebenzisa:
● Sungula intambo yedijithali ehlangene kusukela ekwakhiweni kuzo zombili izigaba zokukhiqiza
● Thuthukisa amasu okuzalela ajwayelekile acabangela ukugoba
● Sebenzisa amapharamitha we-laser athuthukiselwe ikhwalithi yomkhawulo kunokusika isivinini sodwa
● Qeqesha ama-opharetha kuwo womabili amatheknoloji ukuze akhuthaze ukuxazululwa kwezinkinga zezinqubo ezahlukene
Isiphetho
Ukuhlanganiswa kokusika kwe-CNC laser nokugoba ngokunemba kudala ukusebenzisana kokukhiqiza okuletha ukuthuthukiswa okulinganisekayo kokunemba, ukusebenza kahle, nokungaguquguquki. Ukugcina ukuhamba komsebenzi kwedijithali okuqhubekayo phakathi kwalezi zinqubo kususa ukuqoqwa kwamaphutha futhi kunciphisa ukuphatha okunganezelwa inani. Abakhiqizi bangafinyelela ukubekezelelana kobukhulu phakathi kuka-±0.1mm kuyilapho benciphisa isikhathi sokucubungula esiphelele cishe ngama-28% ngokusebenzisa indlela ehlanganisiwe echazwe. Ucwaningo lwangomuso kufanele luhlole ukusetshenziswa kwalezi zimiso kumajiyometri ayinkimbinkimbi kanye nokuhlanganiswa kwamasistimu okulinganisa asemgqeni wokulawula ikhwalithi yesikhathi sangempela.
Isikhathi sokuthumela: Oct-27-2025
