I-Multi-Axis CNC Imashini Yezingxenye Ze-Ultra-Precision Optical ezineJiyometri Eyinkimbinkimbi

Ezimbonini lapho ukunemba kwezinga le-micron kuchaza impumelelo—i-aerospace, izinto zezokwelapha, i-Advanced Optics—isidingoizingxenye ze-optical enembe kakhulungeijometri eyinkimbinkimbiliyakhuphuka. Imishini yendabuko ye-CNC ye-3-axis idonsa kanzima ngamakhonco ayinkimbinkimbi nokubekezelela okuqinile, kodwamulti-eksisi CNC machiningiguqula lokhu. Imboni yethu isebenzisa ubuchwepheshe obuphambili be-5-axis CNC ukuletha izingxenye ezihlangabezana namazinga aqinile, kuhlanganisweimishini ethuthukisiwe,ukulawulwa kwekhwalithi okuqinile, futhiukwesekwa kwamakhasimende okwenzelwe wena.

Kungani i-Multi-Axis CNC Machining?

1.Ukunemba Okungenakuqhathaniswa Kwemiklamo Eyinkimbinkimbi

•   Ngokungafani nemishini ye-axis engu-3 ekhawulelwe ukunyakaza okuqondile, yethu5-eksisi CNC izinhlelo(isb, uchungechunge lwe-DMU) vumela ukuzungezisa kanyekanye kuma-axes A/B/C. Lokhu kuvumela ukukhanda izimo eziyinkimbinkimbi-ama-lens amahhala, izibuko ze-aspherical-kukusetha okukodwa, ukususa amaphutha okubeka kabusha nokufeza ukubekezelelana ngaphakathi.±0.003mm.

•   Isibonelo: Ilensi egobile kabili yama-laser collimator, edinga <0.005mm ukuchezuka kwendawo, yakhiqizwa ngokunemba okungu-99.8%.

2.Ukusebenza kahle nokonga Izindleko

•   Ukusethwa kwemishini eyodwayehlisa isikhathi sokukhiqiza ngama-40–60% uma kuqhathaniswa nezinqubo zezigaba eziningi. Ngomklamo wezindlu zesathelayithi optical, sinqamula isikhathi sokuhola sisuka ezinsukwini eziyi-14 siye kweziyi-6.

•   Izindlela zamathuluzi ezizenzakalelayo zinciphisa udoti wezinto ezibonakalayo—okubalulekile kuma-substrates abizayo njenge-silica ehlanganisiwe noma i-Zerodur®.

Amakhono Ayingqayizivele Emboni yethu

1. Izisetshenziswa ezithuthukisiwe ze-Multi-Axis

• Izikhungo ze-CNC ze-5-Axis: I-DMU 65 monoBLOCK® (uhambo: X-1400mm, Y-900mm, Z-700mm; i-spindle: 42,000 RPM) yokuqedela okunesivinini esikhulu, okungadlidlizi.
• Izengezo Ezinembe Kakhulu: Ama-laser probe ahlanganisiwe e-metrology yesikhathi sangempela kanye nokulungiswa kwendlela yamathuluzi eguquguqukayo phakathi nomshini .
• Ukuqapha Okungaphakathi Kwenqubo: Yonke ingxenye idlula ezindaweni zokuhlola ezintathu:

2. I-Rigorious Quality Ecosystem

I-spectrometry ye-Raw material (ilebhu eqinisekisiwe ye-ISO 17025) .

Ukuhlola emshinini ukuze uthole ukunemba kobukhulu .

Ukuqinisekiswa kwe-CMM yangemva kwenqubo (Zeiss CONTURA G2, ukunemba: 1.1µm + L/350µm) .

•Ukuhambisana ne-ISO 9001/13485: Ukugeleza komsebenzi okubhalwe phansi kuqinisekisa ukulandeleka kusukela ekuklanyweni kuya ekulethweni.

3. Izinto Ezihlukahlukene Nobuchwepheshe Bokusebenza

Izinto zokwakha: Ingilazi ye-Optical, i-ceramics, i-titanium, i-Inconel®.

Izinhlelo zokusebenza: Ama-Endoscopes, amalensi e-VR afanayo, ama-fiber-optic collimators, izibonisi zasemkhathini .

4. Ukwesekwa Kwekhasimende Lokusuka Ekupheleni

•Ukubambisana Kwedizayini: Onjiniyela bethu balungiselela amadizayini ukuze akwazi ukukhiqiza (DFM)—isb, ukwenza lula izindlela ezingaphansi ukuze kwehliswe izindleko .
•Ukuqinisekiswa Kwangemuva Kokulethwa:

oInombolo yocingo yobuchwepheshe engu-24/7 (<30-impendulo yemizuzu) .
oUkwesekwa kokulondolozwa kwempilo yonke + iwaranti yeminyaka engu-2 .
oIzinto ze-Spare-part: Ukulethwa komhlaba wonke phakathi kwamahora angu-72.

Isifundo Esiyisibonelo: Ilensi Yenjongo Ye-microscope ephezulu ye-NA

Inselele: Iklayenti le-biomedical lidinga amalensi angu-200 anama-micro-grooves (ukujula: 50µm ±2µm) ukuze kuqondiswe ukukhanya okumanzi.
Isixazululo:

•I-CNC yethu ye-5-axis ihlele izindlela zamathuluzi eziyisiyingi ezinama-engeli aguquguqukayo.
•Ukuskena kwe-laser okungaphakathi kwenqubo kuthole ukuchezuka >1µm, okucupha ukulungiswa okuzenzakalelayo.
Umphumela: 0% izinga lokulahlwa; 98% ukulethwa ngesikhathi.

Imibuzo Evame Ukubuzwa: Ukubhekana Nezinkinga Eziyinhloko Zekhasimende

Umbuzo: Ungakwazi yini ukuphatha amajiyometri ngama-undercuts noma ama-symmetry angajikelezi?
A: Nakanjani. Amathebula ethu e-5-axis CNC's tilt-rotary engela afinyelela kuma-engeli afika ku-110°, izici zomshini ezifana namashaneli e-helical noma izindawo eziphambene ne-off-axis ngaphandle kokulungiswa kabusha .

Q: Uqinisekisa kanjani ubuqotho bobuso obubonakalayo?
A: Sisebenzisa amathuluzi anedayimane anemijikelezo yokupholisha i-nano, sithola ukuhwaqeka kwendawo (Ra) <10nm—okubalulekile ezinhlelweni ze-laser .

Q: Kuthiwani uma ngidinga ukuguqulwa komklamo ngemuva kokukhiqizwa?
A: Ingosi yethu esekelwe emafini ikuvumela ukuthi uhambise izibuyekezo, ngezibonelo ezibuyekeziwe ezilethwa ezinsukwini ezingu-5–7 .