Ukuqamba okuphezulu kwensimbi ye-CNC evulekile ye-CNC
Ukubuka konke komkhiqizo
Emhlabeni wokukhiqiza, ukunemba kubaluleke kakhulu, futhi uma kukhulunywa ngokukhiqiza izingxenye ezisezingeni eliphakeme, ezihlala isikhathi eside, ukucaca okuphezulu kwensimbi ye-CNC yokucinga ye-CNC ivelele njengezixazululo ezinokwethenjelwa kakhulu futhi ezifunwa ngemuva. Ukusuka e-Aerospace kuya kumadivayisi wezimoto, ezokwelashwa emishini yezimboni, isidingo salezi zingxenye siyi-skyrocketing njengoba izimboni zidinga izingxenye ezingahambisani namazinga anzima kuphela kodwa futhi ziveze isivivinyo sesikhathi.
Yikuphi ukucaciswa okuphezulu kwensimbi ye-CNC evulekile?
I-CNC Turning inqubo lapho umshini wamanani we-control control (CNC) usetshenziselwa ukuzungeza umsebenzi wokusebenza ngenkathi ithuluzi lokusika lisusa izinto zokwakha ingxenye yokucacisa imininingwane efanelekile. Lapho le nqubo isetshenziswa ensimbi engenasici, umphumela ubandlululo oluhlala isikhathi eside, olwa namandla, kanye nezakhi eziphakeme kanye nezakhi eziphakeme ezilungele izinhlelo ezahlukahlukene.
Ukucaciswa okuphezulu kusho ukuthi lezi zingxenye zenziwa ngokubekezelela okuqinile okuqinile. Ngokunemba kaningi kulinganiswe ngama-micron, lezi zingxenye zokujika ze-CNC ziqinisekisa ukusebenza okuphezulu ngisho nasezindaweni ezifunwa kakhulu. Ukusetshenziswa kwensimbi engenasici, impahla eyaziwa ngokumelana kwayo ekugqwaneni, ukugqwala, nokugqoka, kubenza balungele izinhlelo zokusebenza eziphezulu kakhulu.
Izinzuzo ezibalulekile zokunemba okuphezulu kwensimbi CNC Turning Curning
1. Ukuqina okungapheli
Insimbi engenasici yaziwa ngokuqina kwayo okuhlukile. Ukumelana nokwenziwa kwe-oxidation kanye nokugqwala kwenza kube kuhle ngezingxenye ezivezwe amazinga okushisa athe xaxa, amakhemikhali, umswakama, nezinye izindawo ezinokhahlo. Ukucacisa okunembile okunembile kuqinisekisa ukuthi ingxenye ngayinye ikhiqizwa ama-uffless ama-effles, ukunciphisa amandla okugqoka nokudabula isikhathi.
2. Amandla Aphakeme
Izingxenye zensimbi ezingagqwali ze-CNC zibuyisele izilinganiso ezimangalisayo zamandla-kuya kwesisindo, ukuhlinzeka ngesixazululo esiqinile ngenkathi kugcinwa isisindo esifanele. Noma ngabe isetshenziswa e-aerospace, izimoto, noma izikebhe, amandla alezi zingxenye aqinisekisa ukusebenza kahle kanye nokuphila isikhathi eside ezinhlelweni eziyinselele kakhulu.
3. Ukunemba nokungaguquguquki
Izingxenye eziphezulu zokujika kwe-CNC ezingenacala ze-CNC zenzelwe ukubekezelelana kakhulu. Leli zinga lokunemba liqinisekisa ukuthi zonke izingcezu zilingana ngaphandle komthungo ngaphakathi kwezinhlelo ezinkulu, zinciphisa isidingo sokusebenza kabusha noma amasheke asezingeni. Noma ngabe kwakha ama-geometries amabumba noma ama-cylindrical alula, ukuguquka kwe-CNC kuhlinzeka ngokuvumelana okunzima ukufeza ngezindlela zokukhiqiza zendabuko.
4. Ububanzi
Ukuguqulwa kwensimbi engenasici kuguqulwe kakhulu, okuvumela abakhiqizi ukuthi bakha uhla olubanzi lwezingxenye ngezimo ezahlukahlukene nosayizi. Ukusuka ezingxenyeni ezincane, eziyinkimbinkimbi kuya ezingxenyeni ezinkulu, ezisindayo-ezisebenzayo, i-CNC iphendukela izicelo eziningi, kufaka phakathi imishayo, izindandatho, ama-bushings, ama-valve.
5. Ukukhiqizwa okusebenzayo
Uhlobo oluzenzakalelayo lwe-CNC Turning lwenza kube yinqubo ephumelelayo, ukunciphisa iphutha lomuntu kanye nejubane lokukhiqiza elikhulayo. Imishini enokunemba ephezulu ingasebenza ngesivinini esikhulu ngaphandle kokuyekethisa ukunemba, okuvumela abakhiqizi ukuthi bahlangabezane nesikhathi esibekiwe ngenkathi begcina izinga eliphakeme lekhwalithi yomkhiqizo.
1. I-aerospace
Embonini ye-Aerospace, ukuphepha kanye nokwethenjwa akuxoxiswana nakho. Ukunemba okuphezulu kwensimbi ye-CNC eguqukile kusetshenziswe ezingxenyeni zenjini yendiza, ukufika kwegiya, kanye nezingxenye zesakhiwo, lapho amandla, ukuqina, kanye nokumelana nezimo ezedlulele kubalulekile.
2. Izimoto
Imboni yezimoto ithembele kakhulu ezingxenyeni ezinobunjiniyela ngokunemba kukho konke kusuka ezingxenyeni zenjini kuya ezingxenyeni zokuhambisa. Izingxenye zensimbi ezingagqwali ze-CNC zisiza ekuqinisekiseni ukuthi izinhlelo zezimoto zisebenza kahle nangokuthembekile ngaphezu kwezinkulungwane zamamayela.
3. Amadivayisi wezokwelapha
Kubuchwepheshe bezokwelapha, ukunemba kubalulekile. Izingxenye zensimbi ezingenasici ze-CNC zisetshenziswa ngamathuluzi okuhlinza, izimila zezokwelapha, kanye nemishini yokuxilonga, lapho ukunemba, ukuthembeka kanye nokuqina, kanye nokuba khona kokubeletha kubaluleke kakhulu.
4. Okokusebenza kwezimboni
Imishini esindayo kanye nemishini yezimboni ivame ukuncika ezingxenyeni eziphezulu ezinembile zezakhi ezibucayi ezinjengamagiya, imicibisholo, kanye nokuthwala. Ukuqina kanye namandla wensimbi engenacala kuqinisekisa ukuthi lezi zingxenye zingakhuthazelela imisebenzi efunwa ngenkathi zigcina ukusebenza.
5. Ama-Electronics
Izingxenye zensimbi ezingagqwali nazo zisetshenziswa kakhulu kuma-elekthronikhi wezixhumi, izindlu kanye nama-fasteners. Ukumelana kwabo nokugqwala kuqinisekisa ukuthembeka kwesikhathi eside ezindaweni ezivezwe umswakama noma amanye ama-ejenti awonakalisayo.
Uma kukhulunywa ngokuqinisekisa ukusebenza nokuphila isikhathi eside kwemikhiqizo yakho, ukukhetha kwezingxenye kudlala indima enkulu. Ukuqamba okuphezulu kwensimbi ye-CNC yokujika insimbi ye-CNC Curning inikela ngekhwalithi engenakuqhathaniswa, amandla, kanye nokuvumelana okubaluleke kakhulu kwizicelo ezibucayi. Ngokukhetha izingxenye ezisezingeni eliphakeme, ezikhiqizwe ngokunembile, amabhizinisi anganciphisa isikhathi sokuphumula, anciphise ubungozi bokuhluleka komkhiqizo, futhi uthuthukise ukusebenza kahle kokusebenza.
Ukuqamba okuphezulu kwensimbi ye-CNC yokuguqula insimbi ehlanganisa okuhle kakhulu komhlaba wonke: amandla nokuqina kwensimbi engenasici ngokunemba nokuguquguquka kwemishini ye-CNC. Ukusuka kwizicelo eziyinkimbinkimbi zezimboni emikhiqizweni yansuku zonke, lezi zingxenye zibalulekile ekuqinisekiseni ukusebenza okuhlala isikhathi eside, okuthembekile ezinhlotsheni ezahlukahlukene. Lapho ikhwalithi yekhwalithi, ukutshala imali ekukhetheni okuphezulu kwe-CNC Turning Precing kuyisinyathelo esiya ebunjiniyela obuhle nokwenza izinto ezintsha.
Q: Unembe kangakanani ukubhala okuphezulu kwensimbi ye-CNC evulekile?
A: Ukunemba kokujika kwe-CNC kulinganiswa ngama-micron (izinkulungwane zezinkulungwane zemigidi), ukuqinisekisa ukubekezelela okuqinile phakathi kuka-0.001 "no-0.0001". Leli zinga lokunemba lilungele izimboni ezidinga izingxenye zokuhambisana ndawonye kahle noma zisebenza ngaphansi kwezimo zokusebenza okuqinile, njengezincwadi ze-aerospace noma zezokwelapha.
Q: Ingabe ukucaciswa okuphezulu kwensimbi ye-CNC yokuguqula insimbi yenziwe ngokwezifiso?
A: Yebo, i-CNC Turning ivumela ukwenza ngokwezifiso okubalulekile. Noma ngabe udinga ama-geometries athile, ukuqedwa okungaphezulu, noma ubukhulu obuhlukile, ukucaca okuphezulu kwensimbi ye-CNC yokuguqula insimbi ingahle ifanelwe kwizidingo zakho eziqondile. Lokhu kuvumelana nezimo kubenza balungele ezinhlobonhlobo zezicelo kuzo zonke izimboni ezahlukahlukene.
Q: Yiziphi izinto zokwakha ezisetshenziswa ngokunemba okuphezulu kwensimbi ye-CNC Turning?
A: Ama-alloy angenasici anjenge-304, 316, no-17-4 ph asetshenziswa kakhulu ku-CNC Turning. I-alloy ngayinye inikeza izinzuzo ezithile, njengokumelana okuthuthukile kokugqwala (316), noma amandla aphezulu nobulukhuni (17-4 PH), okungakhethwa ngokusekelwe kwizidingo zohlelo lokusebenza.
Q: Uqinisekisa kanjani ikhwalithi yokunemba ephezulu yensimbi ye-CNC yokucinga?
A: Ikhwalithi igcinwa ngezinyathelo ezimbalwa ezibalulekile, kufaka phakathi:
·Ukuhlolwa kwekhwalithi okuqinile: izingxenye ezihlolwe ngokuhlolwa okunemininingwane nokuhlola usebenzisa amathuluzi anjengemishini yokulinganisa (CMM) ukuqinisekisa ukubhekana nokubekezelelana okudingekayo.
·Izinqubo zokukhiqiza eziqinisekisiwe: Abakhiqizi banamathela kumazinga aphesheya anjenge-ISO 9001, eqinisekisa ikhwalithi evumelanayo kanye nenqubo yokulawula.
·Ukulandelelwa Kwezinto Ezibonakalayo: I-batch ngayinye yensimbi engenasici esetshenzisiwe ilandelwa ngokuqinisekiswa kwekhwalithi.
Q: Yisiphi isikhathi esijwayelekile sokuhola ngokunemba okuphezulu kwensimbi ye-CNC eguqukayo?
A: Isikhathi sokuhola singahluka ngokuya ngobulukhuni bengxenye, inani le-oda, namakhono womenzi. Ngokuvamile, isikhathi sokuhola sokubhala okuphezulu kwensimbi ye-CNC yokuguqula i-CNC isukela ngeviki elilodwa kuya emavikini ambalwa. Njalo hlola nomkhiqizi wakho ukuze uthole umugqa wesikhathi othize osuselwa kwiphrojekthi yakho'Izidingo.
UMB: Ingabe ukubhala okuphezulu kwensimbi ye-CNC eguqukayo ye-CNC eguqukayo ibiza kakhulu?
A: Ngenkathi ukuguqulwa okuphezulu kwe-CNC Ukuphenduka kungaba nezindleko eziphakeme zokuqala uma kuqhathaniswa nezindlela zemishini yendabuko, izinzuzo zesikhathi eside zalezi zingxenye-njengokuqina, ukulungiswa okuphansi, kanye namazinga wokuhluleka ukwehluleka-kuvame ukuba nomphumela wokonga izindleko ngokuhamba kwesikhathi. Ngokwengeziwe, ukuziphendukela kanye nokusebenza kahle kwe-CNC kungasiza ekunciphiseni izindleko zabasebenzi.
Q: Ngingakwazi uku-oda inani elincane lokuqiniseka okuphezulu kwensimbi ye-CNC eguqukayo?
A: Yebo, iningi labakhiqizi linikela ngezinsizakalo zokukhiqiza ezincane, okukuvumela ukuthi u-oda inani eliqondile lezingxenye ezidingekayo kwiphrojekthi yakho. Ukuphenduka kwe-CNC kuvumelana nezimo kakhulu futhi kungakhiqiza kahle ama-oda aphansi naphezulu.
