Izisombululo Zokugaya Ezisebenza Kakhulu ze-CNC Zobuso obuyinkimbinkimbi kanye nezibungu zokunyathela

Uma kuziwa ekukhiqizeni isikhunta sokugxiviza esiyinkimbinkimbi noma izindawo eziyinkimbinkimbi zomshini, ukunemba nokusebenza kahle akuxoxiswana. NgoPFT, sisebenza ngokukhethekileizixazululo zokugaya ze-CNC ezisebenza kahle kakhuluezihlanganisa ubuchwepheshe obusezingeni eliphezulu namashumi eminyaka yobungcweti bonjiniyela. Noma ngabe uku-aerospace, ukukhiqizwa kwezimoto, noma idivayisi yezokwelapha, amasevisi ethu aqondene nawe aqinisekisa ukuthi amaphrojekthi akho ahlangabezana namazinga aphezulu kakhulu ekhwalithi nokuqina.

1.Imishini Ethuthukisiwe Yokunemba Okungenakuqhathaniswa

Imboni yethu ifakwe imishini yokugaya ye-CNC yesimanje, okuhlanganisa5-eksisi CNC izinhlelofuthiama-spindles anesivinini esikhulu, eklanyelwe ukuphatha ngisho namajiyometri ayinselele kakhulu. Ngokwesibonelo, yethuI-DMG MORI MillTap 700ihlanganisa ukulinganisa kwe-laser kanye nokubonwa kwe-3D kwesikhathi sangempela ukuze kuzuzwe ukunemba kwezinga le-micron—ilungele izindwani ze-aerospace turbine noma isikhunta sokufakelwa kwezokwelapha.

Izici ezibalulekile zemishini yethu:

•5-eksisi ukuguqulwayomshini wama-engeli amaningi ngaphandle kokubeka kabusha.
•I-Symmetric jerk controlukunciphisa ukudlidliza nokuqinisekisa izindlela zamathuluzi ezibushelelezi.
•Isinxephezelo esishisayo sesikhathi sangempelaukulwa nokwanda kwezinto ngesikhathi sokusebenza isikhathi eside.

Lo mkhawulo wobuchwepheshe usivumela ukuthi sehlise izikhathi zomjikelezo ngokufika30%ngenkathi ugcina ama-surface finishes ngendlela efaneleRa 0.2μm.

2.Ubungcweti obufakazelwe ku-Complex Surface Machining

Izindawo eziyinkimbinkimbi zidinga okungaphezu kwamathuluzi athuthukile—ziyawadingaamasu omshini wokuguquguquka. Onjiniyela bethu bayasebenzaAma-algorithms wendlela yamathuluzi asekelwe ku-NURBSukwandisa amazinga okuphakelayo kanye nokujula kokusika ngamandla. Isibonelo, kuphrojekthi yakamuva ebandakanya isikhunta sokugxiviza sezimoto esijulile, sizuze98% izinga lokunemba kobukhulungokuhlanganisa:

•Ukugaya i-Spiral interpolationukuze kukhishwe izinto ezifanayo.
•Izindlela zamathuluzi ze-Trochoidalukuvimbela ukugcwala kwethuluzi ezinsimbi eziqinile.
•Ukuqapha kwenqubo ye-HDukuthola ukuchezuka okuncane njengama-microns angu-5.

Le ndlela yokufundisa ayigcini nje ngokunweba impilo yethuluzi40%kodwa futhi iqeda isidingo sokuphothula okwesibili kuma-85% wamacala.

3.Amaphrothokholi Okulawula Ikhwalithi Aqinile

Yonke ingxenye ithola aInqubo yokuhlola yezinyathelo eziyi-12ihambisana ne-ISO 9001: amazinga ka-2015. Uhlaka lwethu lokuqinisekisa ikhwalithi luhlanganisa:

•Ukuqinisekiswa kwezinto ezingavuthiwekusetshenziswa ama-spectrometer e-XRF ukuze kuqinisekiswe ukwakheka kwe-alloy.

•Ukuhlola okungaphakathi kwenqubongezikena ze-laser nama-CMM (Imishini Yokulinganisa Ukudidiyela).

•Ukuhlolwa kokugcinangokumelene nokubekezelelana kwe-ASME Y14.5, okusekelwe imibiko egcwele yokulandeleka.

Siphinde sasebenzaUkulungiswa kokubikezela okuqhutshwa yi-AIkumasistimu ethu e-CNC, ukunciphisa isikhathi sokuphumula esingahlelelwe90%kanye nokuqinisekisa okukhiphayo okungaguquki kuma-oda wevolumu ephezulu.

4.Izixazululo Ezihlukahlukene kuzo zonke izimboni

Izinsizakalo zethu zokugaya ze-CNC zihlinzeka ngezinhlelo eziningi ezahlukene:

•I-Aerospace: Ukubunjwa kwezimbambo zephiko ezinama-titanium alloys (Ti-6Al-4V).
•Ezezimoto: Izibunzi zokusansimbi ezinembayo eziphezulu zamabhulokhi enjini.
•Ezokwelapha: Ithuluzi lokuhlinzwa le-PEEK le-Biocompatible.
•Ama-electronics wabathengi: Izingxenye ezigaywe nge-Micro-casings ze-smartphone.

Ngokwesibonelo, yethuI-Modular Fixturing Systemivumela ukulungiswa kabusha okusheshayo phakathi kokukhiqizwa kwenqwaba, okusenza sikwazi ukugcwalisa ama-oda asukela kuAmayunithi angama-50 kuye kwangama-50,000ngaphandle kokuyekethisa izikhathi zokuhola.

5.Ukusekelwa Kokusuka Ekupheleni Kwemisebenzi Engenazihibe

Sima emsebenzini wethu ngeIwaranti yeminyaka emi-3kanye nokwesekwa kwezobuchwepheshe okungu-24/7. Amasevisi ethu angemuva kokuthengisa afaka:

•Ukuqeqeshwa esizeniokokusebenza kwakho ekusebenziseni indlela yamathuluzi.
•Ukulethwa kwengxenye eyisipele esiphuthumayoemahoreni angama-48 emhlabeni jikelele.
•Inqubo yokucwaningaukuhlonza ukuthuthukiswa kokusebenza kahle ekuhambeni kwakho komsebenzi.

Ngemuva kokwenza uhlelo lwethuUhlelo Lokuphatha Ithuluzi Elihlakaniphile, iklayenti elilodwa lehlise izindleko zamathuluzi ngo22%ngohlelo lokushintshwa okubikezelwayo.

Kungani Usebenza Nathi?

•I-ISO 9001 & IATF 16949 iqinisekisiweizinqubo zokukhiqiza.
•40% ukuguqulwa kwephrojekthi ngokusheshauma kuqhathaniswa nezilinganiso zezimboni.
•Ukugcinwa kuyimfihlo okungu-100%.kuqinisekiswa ngama-NDA kanye namaphrothokholi edatha abethelwe.

Ingabe usukulungele ukuphakamisa amakhono akho okukhiqiza?
 Xhumana nethimba lethu lonjiniyela namuhla ukuthola akhulula ukuhlaziywa kwe-DFM (Design for Manufacturability).yephrojekthi yakho elandelayo.