Ukwenza ngokwezifiso izingxenye ze-titanium kusetshenziswa ubuchwepheshe be-CNC
Izingxenye zethu ze-titanium zemikhiqizo ye-CNC zakhiwe ngokucophelela kusetshenziswa ubuchwepheshe bemishini be-CNC obuthuthukisiwe, kugxilwe ekuhlangabezaneni nezinkambu zezimboni ezihlukahlukene ezinezimfuneko eziphezulu nezisebenza kahle kakhulu zezingxenye zempahla ye-titanium. Ingxubevange ye-Titanium, enezici zayo ezinhle kakhulu njengamandla aphezulu, ukuminyana okuphansi, ukumelana nokugqwala okuhle, nokumelana nezinga lokushisa eliphezulu, ibonise izinzuzo ezingenakuqhathaniswa ezimbonini eziningi ezifana ne-aerospace, yezokwelapha, yokwakha imikhumbi, nobunjiniyela bamakhemikhali ezingxenyeni zethu ze-CNC ezenziwe ngomshini we-titanium.
Izici zezinto ezibonakalayo kanye nezinzuzo
1.Amandla aphezulu kanye nokuminyana okuphansi
Amandla e-titanium alloy afana nawensimbi, kodwa ukuminyana kwawo cishe ku-60% wensimbi. Lokhu kuvumela izingxenye ze-titanium esizicubungulayo ukuba zehlise ngempumelelo isisindo sisonke kuyilapho siqinisekisa amandla esakhiwo, okubaluleke kakhulu ezimweni ezibucayi zohlelo lokusebenza njengezingxenye zesakhiwo sendiza embonini ye-aerospace kanye nemishini efakekayo embonini yezokwelapha.
2.Ukumelana nokugqwala okuhle kakhulu
I-Titanium ikhombisa ukuzinza okuhle kakhulu ezindaweni ezonakalisayo ezihlukahlukene, okuhlanganisa amanzi olwandle, ama-oxidizing acid, izixazululo ze-alkaline, njll. Ngakho-ke, izingxenye zethu ze-titanium zingasebenza ngokuzinza isikhathi eside emikhakheni enjengobunjiniyela basolwandle kanye nemishini yamakhemikhali, kwehliswe izindleko zokulungisa nokufaka esikhundleni futhi nokwelula impilo yesevisi yemishini.
3.Ukumelana nokushisa okuphezulu
Ama-alloys e-Titanium angagcina izakhiwo ezinhle zemishini emazingeni okushisa aphezulu futhi amelane nezimo zokushisa ezingamakhulu ambalwa. Lokhu kuyenza ifaneleke izingxenye zenjini ezindaweni zokusebenza ezishisa kakhulu, izingxenye ezisezingeni eliphezulu lokushisa, njll., ukuqinisekisa ukusebenza okuthembekile ngisho nangaphansi kwezimo ezishisayo zokushisa.
Okugqamile kobuchwepheshe bemishini be-CNC
1.High ukunemba machining
Sisebenzisa imishini yokwenza imishini ye-CNC ethuthukisiwe, efakwe amathuluzi okusika anembayo nezinhlelo zokuhlonza, ukuze sifinyelele ukunemba komshini wezinga le-micrometer. Singakwazi ukuhlangabezana ngokunembile nezindawo eziyinkimbinkimbi, izindawo ezinembile zembobo, kanye nezidingo eziqinile zokubekezelela ukuze siqinisekise ukuthi ingxenye ngayinye ye-titanium ihlangabezana kahle nezicaciso zedizayini.
2.Izindlela zokucubungula ezihlukene
Ingenza imisebenzi ehlukahlukene yemishini ye-CNC njengokujika, ukugaya, ukubhola, ukubhora, nokugaya. Ngokusebenzisa ukulawulwa kwezinhlelo, kungenzeka ukufeza ukubunjwa kwesikhathi esisodwa kwezimo eziyinkimbinkimbi nezakhiwo, njengama-blade enjini yendiza eneziteshi eziyinkimbinkimbi zangaphakathi zokugeleza, izimila zezokwelapha ezinezakhiwo ze-polyhedral, njll., ukuthuthukisa kakhulu ukusebenza kahle kokucubungula kanye nekhwalithi yomkhiqizo.
3.Ukulawula inqubo eqinile
Kusukela ekusikeni, ekwenzeni imishini enzima, ukunemba okuncane kuya ekusetshenzisweni okunembayo kwezinto ze-titanium, zonke izinyathelo zinokulawula okuqinile kwepharamitha yenqubo kanye nokuhlolwa kwekhwalithi. Ochwepheshe bethu abangochwepheshe bazothuthukisa imingcele yemishini efana nesivinini sokusika, isilinganiso sokuphakelayo, ukujula kokusika, njll. ngokusekelwe ezicini ezibonakalayo zama-alloys e-titanium ukuze kugwenywe amaphutha afana nokuguqulwa nokuqhekeka phakathi nenqubo yomshini.
Izinhlobo Zomkhiqizo Nezinkambu Zokusebenza
1. Inkambu ye-Aerospace
Izingxenye zenjini, njengama-turbine blades, ama-compressor discs, njll., zidinga ukusebenza endaweni enzima enezinga lokushisa eliphezulu, umfutho ophezulu, kanye nesivinini esikhulu. Imikhiqizo yethu ye-titanium CNC ingahlangabezana nezidingo zayo eziqinile zamandla, ukumelana nokushisa okuphezulu, nokumelana nokukhathala.
Izingxenye zesakhiwo sendiza: okuhlanganisa imishayo yamaphiko, igiya lokuhlala, njll., kusetshenziswa amandla aphezulu nezici zokuminyana eziphansi ze-titanium alloy ukunciphisa isisindo sendiza, ukuthuthukisa ukusebenza kwendiza nokonga kukaphethiloli.
2. Inkambu yezokwelapha
Izinsimbi ezifakiwe: ezifana namalunga okwenziwa, izimila zamazinyo, izilungisi zomgogodla, njll. I-Titanium ine-biocompatibility enhle, ayibangeli ukusabela kwamasosha omzimba emzimbeni womuntu, futhi amandla ayo nokumelana nokugqwala kungaqinisekisa umsebenzi ozinzile wesikhathi eside wamadivayisi afakwe endaweni. umzimba womuntu.
Izingxenye zemishini yezokwelapha, njengamathuluzi okuhlinzwa, amarotha e-centrifuge yezokwelapha, njll., zidinga ukunemba okuphezulu kakhulu kanye namazinga okuhlanzeka. Izingxenye zethu ze-CNC ezenziwe ngomshini ze-titanium zingahlangabezana nalezi zidingo.
3. Inkambu yobunjiniyela bemikhumbi kanye ne-Ocean
Izingxenye zesistimu ye-propulsion yasolwandle, njengama-propeller, shafts, njll., zenziwe nge-titanium alloy, ehlala isikhathi eside kakhulu ezindaweni zasolwandle ngenxa yokumelana nokubola kwamanzi olwandle, ukunciphisa imvamisa yokulungisa kanye nokwenza ngcono ukusebenza kahle kwemikhumbi.
Izingxenye zesakhiwo senkundla yasolwandle: esetshenziselwa ukumelana nokugqwala kwamanzi olwandle kanye nomthelela womoya namagagasi, iqinisekisa ukuphepha nokuzinza kwendawo yasolwandle.
4. Inkambu yemboni yamakhemikhali
I-reactor liner, ipuleti leshubhu lokushintsha ukushisa, njll.: Ekukhiqizeni amakhemikhali, lezi zingxenye zidinga ukuxhumana nemidiya ehlukahlukene egqwalayo. Ukumelana nokugqwala kwezingxenye ze-titanium kungavimbela ngempumelelo ukugqwala kwemishini, kuqinisekise ukuphepha nokusebenza okuqhubekayo kokukhiqizwa kwamakhemikhali.
Ukuqinisekisa Ikhwalithi Nokuhlolwa
1. Uhlelo oluphelele lokuphatha ikhwalithi
Sisungule uhlelo lokuphatha ikhwalithi oluhlangabezana nezindinganiso zamazwe ngamazwe, olunamathela ngokuqinile ezindinganisweni zekhwalithi kuzo zonke izinyathelo kusukela ekuthengeni impahla eluhlaza, ukucutshungulwa kuya ekulethweni komkhiqizo ophelile. Yonke imisebenzi irekhodwa ngemininingwane ukuze kulandeleke futhi kuthuthukiswe okuqhubekayo.
2. Izindlela zokuhlola eziphelele
Sisebenzisa amathuluzi okuhlola athuthukile ahlukahlukene, afana nezinsimbi zokulinganisa ezididiyelwe, izihlonzi zokukhubazeka, izihloli zokuqina, njll., ukuze sihlole ngokucophelela ukunemba kobukhulu, ikhwalithi yobuso, ukonakala kwangaphakathi, ukuqina, njll. kwezingxenye ze-titanium. Imikhiqizo ephumelele ukuhlolwa okuqinile kuphela ezongena emakethe, iqinisekise ukuthi yonke ingxenye etholwe amakhasimende ihlangabezana nezidingo zekhwalithi ephezulu.
Q: Ingaqinisekiswa kanjani ikhwalithi yezinto ze-titanium ozisebenzisayo?
IMP: Sithenga izinto ze-titanium kubahlinzeki abasemthethweni nabahloniphekile abathobela izindinganiso eziqinile zekhwalithi. Iqoqo ngalinye lezinto ze-titanium libhekana nenqubo yethu yokuhlolwa okuqinile ngaphambi kokugcinwa, okuhlanganisa ukuhlaziywa kwamakhemikhali, ukuhlolwa kokuqina, ukuhlolwa kwe-metallographic, njll., ukuze kuqinisekiswe ukuthi ikhwalithi yazo ihlangabezana nezidingo zethu zokukhiqiza.
Q: Kuyini ukunemba kwemishini yakho ye-CNC?
A: Sisebenzisa imishini yemishini ye-CNC ethuthukisiwe kanye namathuluzi okusika anembe kakhulu, ahlanganiswe nezinhlelo zokubona ezinembile, ukufeza ukunemba komshini kuze kufike ezingeni le-micrometer. Noma ngabe kuyindawo eyinkimbinkimbi, ukuma kwembobo okunembile, noma izimfuneko eziqinile zokubekezelela, zonke zingahlangatshezwana nazo ngokunembile.
Q: Yiziphi izinto zokuhlola ikhwalithi zomkhiqizo?
IMP: Senza ukuhlola kwekhwalithi okuphelele emikhiqizweni yethu, okuhlanganisa ukusebenzisa ithuluzi lokulinganisa elihlanganisayo ukuze sihlole ukunemba kobukhulu nokuqinisekisa ukuthi ubukhulu bezingxenye buhlangabezana ngokugcwele nezimfuneko zokuklama; Sebenzisa umtshina wesici ukuze uhlole iziphambeko ezifana nemifantu ngaphakathi; Linganisa ubulukhuni usebenzisa isihloli sokuqina ukuze uqinisekise ukuthobelana nezindinganiso ezihambisanayo. Ukwengeza, ukungezwani kobuso nezinye izimfanelo ezingaphezulu nazo zizohlolwa.
Q: Yisiphi isikhathi esijwayelekile sokulethwa?
IMPENDULO: Isikhathi sokulethwa sincike kubunkimbinkimbi nenani le-oda. Ama-oda wezingxenye ezijwayelekile alula anezikhathi zokulethwa ezimfushane uma kuqhathaniswa, kuyilapho ama-oda enziwe ngokwezifiso ayinkimbinkimbi angase adinge izikhathi zokuhola ezinde. Ngemva kokuqinisekisa i-oda, sizoxhumana nawe futhi sikunikeze isikhathi esilinganiselwe sokulethwa, futhi senze yonke imizamo yokuqinisekisa ukulethwa ngesikhathi.