Ukugaya Kwe-CNC Ngokwezifiso
Uhlolojikelele Lomkhiqizo
Ezweni lanamuhlaukukhiqiza, ukuzuza ukunemba okuphezulu kanye nekhono lokudala amajiyometri ayinkimbinkimbi kubalulekile, ikakhulukazi ezimbonini ezidinga izingxenye eziyinkimbinkimbi, eziwuhlobo olulodwa. Ukugaya ngokwezifiso kwe-CNC inikeza isixazululo esifanelekile salezi zidingo, ihlinzeka ngendlela eguquguqukayo nephumelelayo yokwakha izingxenye zangokwezifiso ezinokubekezelelana okuqinile kanye nemininingwane engavamile.
Iyini i-Custom CNC Milling?
I-CNC yokugaya(I-Computer Numerical Control milling) iyinqubo yokukhiqiza esebenzisa ithuluzi lomshini olawulwa ngekhompuyutha ukuze kukhishwe izinto ezibonakalayo kucezu lokusebenza. Ekugayweni kwe-CNC yangokwezifiso, idizayini ethile noma imininingwane enikezwe ikhasimende isetshenziselwa ukuqondisaUmshini we-CNC, ukuyivumela ukuthi igaye ingxenye noma ingxenye ibe ubukhulu kanye nokubekezelela okudingekayo.
Ngokungafani nokugaya okwenziwa ngesandla okungokwesiko, okuncike kubasebenzisi bomuntu ukuze bathole ukunemba nokulawula,CNCukugaya ku-othomathikhi kakhulu futhi kunikeza imiphumela engaguquki, ephindaphindwayo. Isetshenziselwa ukwakha izingxenye ezinobumo obuyinkimbinkimbi, izimbobo, izikhala, nemiklamo eyinkimbinkimbi, ngokuvamile evela ezintweni ezifana nezinsimbi, amapulasitiki, nezinhlanganisela.
Izinqubo Ezibalulekile Ekugayweni Kwe-CNC Ngokwezifiso
Ukugaya kwe-CNC ngokwezifiso kubandakanya uchungechunge lwezinyathelo ezinembile eziguqula izinto zokusetshenziswa zibe izingxenye eziklanywe ngokwezifiso. Inqubo iguquguquka kakhulu, inezinhlobo ezahlukene zemishini yokugaya namathuluzi atholakalayo ukuze ahlangabezane nezidingo ezahlukene.
1. Ukusethwa komshini we-CNC
Inqubo iqala ngokusetha umshini we-CNC, lapho impahla eluhlaza iboshwe ngokuphephile embhedeni womshini, futhi amathuluzi okusika afanelekile akhethiwe. Umshini's uhlelo lokulawula luhlelwe ngefayela lokuklama (ngokuvamile lisesimweni sefayela le-CAD/CAM), eliqukethe imiyalelo enemininingwane yokusebenza ngakunye kokugaya.
2. Ukususwa Kwempahla
Umshini we-CNC usebenzisa amathuluzi okusika ajikelezayo ukuze asuse izinto ezibonakalayo endaweni yokusebenza. Izinto ezisetshenziswayo ngokuvamile zikhishwa ngezingqimba ezincane, ezikhuphukayo. Ngokuya ngobunkimbinkimbi bengxenye, izinhlobo ezahlukene zemisebenzi yokugaya zingenziwa, njenge:
●Ukugaya ubuso:Ukusika ebusweni bezinto ukuze kususwe izindawo ezinkulu.
●Qeda ukugaya: Ukusika ezinhlangothini ze-workpiece ukuze udale izimbotshana, amaphakethe, noma izimo.
● Ukugaya indawo: Ukudala ama-grooves athile noma izikhala kundaba.
●Ukubhoboza Nokuthepha: Ukubhoboza izimbobo noma ukudala imicu ngaphakathi kwempahla.
Izindlela zamathuluzi zilawulwa ngokucophelela, kuqinisekiswe ukuthi ukusikeka kulandela umklamo's imininingwane eqondile.
3. Ukuqeda Imisebenzi
Ngemva kokusikeka okuqinile, imisebenzi yokuqedela ngokuvamile iyadingeka ukuze kuzuzwe indawo oyifunayo kanye nokubekezelelana okuqinile. Lokhu kungase kuhlanganise ukupholishwa, ukugcotshwa kwesihlabathi, noma imisebenzi eyengeziwe yokugaya ukuze bushelelezi indawo yengxenye futhi kuzuzwe ubukhulu bokugcina.
4. Ukuhlola Nokulawula Ikhwalithi
Ngemuva kokuthi ingxenye isigaywe, ihlolwa ngokulawulwa kwekhwalithi ukuze kuqinisekiswe ukuthi ihlangabezana nobukhulu obucacisiwe, ukubekezelela, nezinye izidingo zekhwalithi. Lokhu kuvame ukwenziwa kusetshenziswa amathuluzi afana nemishini yokukala yokuxhumanisa (ama-CMM) noma izikena ze-laser. Izingxenye zingase futhi zihlolwe ukucindezeleka, ukuhlolwa okubonakalayo, nokunye ukuhlola okusekelwe ekusetshenzisweni kwazo okuhlosiwe.
Izinto Ezisetshenziswa Ekugayweni Kwe-CNC Ngokwezifiso
Ukugaya okungokwezifiso kwe-CNC kuvumelana nezimo kakhulu, okuvumela abakhiqizi ukuthi basebenze ngezinhlobonhlobo zezinto zokwakha. Ukukhethwa kwezinto kuncike ekusetshenzisweni okuhlosiwe kwengxenye, izidingo zamandla, izici zemvelo, nokucatshangelwa kwezindleko. Izinto ezijwayelekile ezisetshenziswa ekugayweni kwe-CNC zifaka:
●Izinsimbi:I-Aluminium, insimbi engagqwali, i-titanium, ithusi, nethusi yizinketho ezidumile ngenxa yamandla azo, ukusebenziseka kalula, kanye nokuhlukahluka. Ngokuvamile zisetshenziselwa izinhlelo zokusebenza ezisebenza kahle ezimbonini ezifana ne-aerospace, ezezimoto, nokuvikela.
●Ipulasitiki:Izinto ezifana nenayiloni, i-acrylic, i-polycarbonate, ne-Delrin (i-acetal) zivame ukusetshenziswa ekugayweni kwe-CNC ngokwezifiso ezinhlelweni ezidinga isisindo esilula, ukumelana namakhemikhali, noma ukufakwa kukagesi.
●Izinhlanganisela:Izinhlanganisela ze-carbon fiber kanye ne-fiberglass zisetshenziselwa izingxenye ezidinga izilinganiso eziphezulu zamandla nesisindo, ikakhulukazi ezimbonini ezifana ne-aerospace kanye nemidlalo ye-motors.
● Ukhuni:I-CNC Milling ingasetshenziswa futhi ukudala imiklamo eyinkimbinkimbi ngokhuni, ngokuvamile ifenisha yangokwezifiso noma amaphrojekthi wobuciko.
●Izinto ezingavamile:Ukugaya kwe-CNC ngokwezifiso kungamukela izinto ezifana ne-Inconel, i-PEEK, nezitsha zobumba, ezivame ukudingeka ezinhlelweni zokusebenza ezikhethekile ezifana nemishini yezokwelapha noma indawo eyingozi kakhulu.
Izinzuzo Ze-Custom CNC Milling
Kunezinzuzo eziningi zokukhetha ukugaya okwenziwe ngokwezifiso kwe-CNC yezingxenye zokukhiqiza. Noma ngabe ukhiqiza isibonelo esisodwa noma iqoqo elincane lezingxenye ezikhethekile, ukugaya kwe-CNC kunikeza uhla lwezinzuzo, okuhlanganisa:
1. Ukunemba Okuphezulu Nokunemba
I-CNC Milling iyaziwa ngekhono layo lokukhiqiza izingxenye ezinokubekezelelana okuqinile, ngokuvamile ezincane njengo-±0.001 amayintshi (0.025 mm). Lokhu kunemba kuqinisekisa ukuthi izingxenye zilingana kahle futhi zisebenza njengoba kuhlosiwe, okubalulekile ezimbonini ezifana ne-aerospace, ezezimoto, izisetshenziswa zezokwelapha, nezinto zikagesi.
2. Amajiyometri ayinkimbinkimbi kanye nokwenza ngokwezifiso
Ukugaya kwe-CNC kuvumela ukudalwa kwamajiyometri ayinkimbinkimbi kakhulu okungaba nzima noma okungenzeki ukuwafeza ngokugaya okwenziwa ngesandla okuvamile. Izici eziyinkimbinkimbi, njengama-cavities, izintambo, nokusikeka kwe-multi-dimensional, kungafakwa kalula ekwakhiweni, kunikeze ukuguquguquka okudingekayo ezingxenyeni zangokwezifiso.
3. Ukusebenziseka Okuhlukahlukene Kuzo Zonke Izinto
Noma ngabe usebenza ngezinsimbi, amapulasitiki, izinhlanganisela, noma izinto ezisetshenziswayo, ukugaya okungokwezifiso kwe-CNC kungashintshwa ukuze kuhlalise inhlobonhlobo yezinto. Lokhu kuyenza ilungele izimboni ezidinga kokubili ukuqina nokunemba ezingxenyeni zazo.
4. Ukuvumelana nokuphindaphinda
Ukugaya kwe-CNC kuyinqubo ezenzakalelayo kakhulu, okusho ukuthi uma uhlelo lokuqala nokusetha sekuphelile, izingxenye zingenziwa kabusha ngekhwalithi engaguquki nokunemba. Lokhu kubaluleke kakhulu ekugijimeni kokukhiqizwa kwenqwaba noma lapho kukhiqizwa izingxenye ezifanayo zokuhlanganisa.
5. I-Prototyping esheshayo
Ukugaya okungokwezifiso kwe-CNC kulungele ukwenza i-prototyping, njengoba kuvumela abaklami ukuthi bakhe ngokushesha futhi bahlole izingxenye ezisebenzayo. Amandla okwenza i-prototyping asheshayo asiza amabhizinisi ukuthi asuke ekwakhiweni aye emkhiqizweni ngokushesha okukhulu, ehlisa isikhathi sokumaketha futhi avumele ukuhlolwa okuphindaphindiwe nokuthuthukiswa kwedizayini.
6. Ukuchithwa Kwezinto Ezincishisiwe
Ngoba ukugaya kwe-CNC kuyinqubo ekhiphayo, okubalulekile kukhishwa ebhulokhini eliqinile noma eshidini. Lokhu kuvumela ukulawula okungcono kokusetshenziswa kwempahla, ukunciphisa udoti uma kuqhathaniswa nezinye izinqubo ezifana nokuphonsa noma ukubumba. Ukwengeza, noma yiziphi izinto ezisele zingaphinda zisetshenziswe ezinqubweni zomshini ezilandelayo.
7. Ingabizi kakhulu Yokukhiqiza Okuphansi kuya Okumaphakathi
Ukugaya kwe-CNC ngokwezifiso kungabiza kakhulu kunezinye izindlela, njengokubumba umjovo noma ukusakaza nge-die-casting, ikakhulukazi ukukhiqizwa kwevolumu ephansi ukuya emaphakathi. Asikho isidingo sesikhunta esibizayo noma ukusebenzisa amathuluzi, futhi inqubo ingakwazi ukufaka kalula amaqoqo amancane okukhiqiza noma izingxenye eziphuma kanye.
Izicelo Ze-Custom CNC Milling
Ukugaya kwe-CNC ngokwezifiso kusetshenziswa ezimbonini eziningi ezahlukahlukene ezidinga ukunemba okuphezulu, ukuqina, nezici zedizayini ezihlukile. Ezinye zezinhlelo zokusebenza eziphawuleka kakhulu zifaka:
● Umkhathi:I-CNC Milling isetshenziselwa ukukhiqiza izingxenye ezingasindi, ezinamandla aphezulu njengezingxenye zenjini, ama-turbine blades, nabakaki. Lezi zingxenye zidinga ukuhlangabezana nezindinganiso eziqinile zokuphepha nokusebenza.
●Ezezimoto:Izingxenye ezinjengamagiya, izingxenye zenjini, izakhi ezimisiwe, nabakaki zenziwa ngokwezifiso kusetshenziswa ukugaya kwe-CNC ukuze kuqinisekiswe ukuthi ziyahlangabezana nezimfuneko ezidingekayo ekusebenzeni nokuphepha kwemoto.
●Amadivayisi Ezokwelapha:Ukugaya okungokwezifiso kwe-CNC kusetshenziswa kakhulu emkhakheni wezokwelapha ukuze kudalwe izimila, amathuluzi okuhlinza, nemishini yokuxilonga edinga ukunemba okuphezulu, ukwethembeka, kanye nokuhambisana kwezinto eziphilayo.
●Ezogesi:Izindlu zangokwezifiso, izixhumi, kanye nezivalekile kuvame ukugaywa nge-CNC ukuze kuvikelwe izingxenye ezibucayi futhi kuqinisekiswe ukulingana nokusebenza okufanele emishinini kagesi.
● Amandla:Izingxenye ezinjengama-turbines, amaphampu, ama-valve, nezinye izakhi zemishini ezisetshenziswa emikhakheni yamandla kagesi, uwoyela negesi, kanye nemikhakha yamandla avuselelekayo zivame umshini kusetshenziswa ukugaya i-CNC.
● I-Prototyping kanye Nokuthuthukiswa Komkhiqizo:Izimboni eziningi zisebenzisa ukugaya kwe-CNC ngokwezifiso ukwenza i-prototyping esheshayo, okwenza onjiniyela nabaklami bakhe izingxenye ezisebenzayo zokuhlolwa ngaphambi kokuzibophezela ekukhiqizeni okuphelele.
●Ifenisha Yangokwezifiso Nobuciko:I-CNC Milling ingase isetshenziselwe ukuklama izingxenye zokhuni eziyinkimbinkimbi, izici zokuhlobisa, nokudalwa kobuciko, ukunikeza ukusika okunembile nokubunjwa kwemiklamo yangokwezifiso.
Siyaziqhenya ngokubamba izitifiketi ezimbalwa zokukhiqiza zezinsizakalo zethu zemishini ze-CNC, ezibonisa ukuzibophezela kwethu kwikhwalithi nokwaneliseka kwamakhasimende.
1,I-ISO 13485: ISItifiketi SoHLELO LOKUPHATHWA KWAMADIVISI EMIDILI
2,I-ISO9001:UHLELO LOKUPHATHWA KWEQUALITY
3,IATF16949,AS9100,SGS,CE,I-CQC,I-RoHS
Impendulo enhle evela kubathengi
●I-CNCmachining emangalisayo ye-laser eqoshiwe ehamba phambili ye-Ive everseensofar Ikhwalithi enhle iyonke, futhi zonke izingcezu zazipakishwe ngokucophelela.
●Excelente me slento contento me sorprendio la calidad deias plezas un gran trabajo Le nkampani yenza umsebenzi omuhle ngempela ngekhwalithi.
●Uma kunenkinga bayashesha ukuyilungisaUkuxhumana okuhle kakhulu kanye nezikhathi zokuphendula ngokushesha
Le nkampani ihlala yenza lokho engikucelayo.
●Baze bathole noma imaphi amaphutha okungenzeka ukuthi sesiwenzile.
●Besisebenzelana nale nkampani iminyaka eminingana futhi besilokhu sithola isevisi eyisibonelo.
●Ngijabule kakhulu ngekhwalithi evelele noma izingxenye zami ezintsha.I-pnce inokuncintisana kakhulu futhi insizakalo ye-customer iphakathi kwezingcono kakhulu engake ngabhekana nazo.
●Ikhwalithi esheshayo ye-tumaround, kanye nesevisi yamakhasimende ehamba phambili noma yikuphi emhlabeni.
Q:Uyini umehluko phakathi kokugaya kwe-CNC nokugaya kwendabuko?
A:Umehluko omkhulu phakathi kokugaya kwe-CNC nokugaya okungokwesiko kusekulawuleni umshini. Ekugayweni kwe-CNC, umshini ulawulwa uhlelo lwekhompuyutha olushintshashintshayo ukunyakaza kwethuluzi nomsebenzi, okuvumela ukusikeka okunembayo, okuphindaphindekayo namajiyometri ayinkimbinkimbi. Ekugayweni kwendabuko, umakhi ulawula umshini ngesandla, okungaholela ekunembeni okuncane kanye nezikhathi zokukhiqiza ezihamba kancane.
Ukugaya kwe-CNC kunikeza izinzuzo eziningi, njengokukhuphuka kwesivinini, ukunemba, ukungaguquguquki, kanye nekhono lokudala izingxenye ezinemiklamo eyinkimbinkimbi. Ukugaya kwendabuko kusasetshenziswa kwezinye izinhlelo zokusebenza kodwa kungasebenzi kahle ekukhiqizeni okuyinkimbinkimbi noma kwevolumu ephezulu.
Q:Isebenza kanjani i-CNC Milling?
A:I-CNC milling isebenza ngochungechunge lwezinyathelo, ezilawulwa uhlelo lwekhompyutha:
●Idizayini: Ingxenye iklanywe kusetshenziswa isofthiwe ye-CAD (I-Computer-Aided Design), futhi umklamo uguqulwa ube ifomethi efundeka umshini (ngokuvamile i-G-code).
●Setha: Impahla eluhlaza ilayishwa emshinini we-CNC, futhi amathuluzi okusika afanelekile afakiwe.
●Ukwenza imishini: Umshini we-CNC ulandela imiyalelo ehleliwe yokusika, ukubhoboza, noma ukulolonga impahla. Umsebenzi unganyakaziswa ngezimbazo eziningi (imvamisa 3, 4, noma 5 izimbazo) ukuze kuzuzwe geometry oyifunayo.
●Ukuqeda: Ngemva kokusikeka okunzima, izinqubo zokuqeda ezengeziwe, ezifana nokupholisha noma ukugaya okwengeziwe, kungenziwa ukuze kuzuzwe ukuphela kokugcina nokubekezelelana.
●Ukuhlola: Ingxenye iyahlolwa ukuze kuqinisekiswe ukuthi ihlangabezana nokucaciswa okudingekayo, ngokuvamile kusetshenziswa amathuluzi afana ne-CMM (Imishini Yokulinganisa Ukuhlanganisa) ukuhlola ubukhulu nokubekezelela.
Q:Kuthatha isikhathi esingakanani ukuqedela iphrojekthi yokugaya ye-CNC yangokwezifiso?
A:Isikhathi esidingekayo ukuqedela iphrojekthi yokugaya ye-CNC yangokwezifiso sincike ezintweni ezimbalwa:
●Ubunkimbinkimbi bengxenye: Imiklamo eyinkimbinkimbi enezici eziningi noma ukubekezelelana okuqinile kungase kuthathe isikhathi eside emshinini.
●Okubalulekile: Ezinye izinto, njenge-titanium noma insimbi eqinile, zinzima kakhulu ukuzisebenzisa futhi zingathatha isikhathi esiningi.
●Usayizi Wengxenye: Izingxenye ezinkulu noma ukukhiqizwa kwevolumu ephezulu kuzothatha isikhathi eside kunezingxenye ezincane, ezilula.
●Ukusethwa Komshini Nokuhlela: Isikhathi esidingekayo ukuze umise umshini futhi uhlele umklamo ungase ube nomthelela ezikhathini zokuhola.
Ukuze uthole ama-prototypes, ukugaya kwe-CNC ngokuvamile kungaqedwa phakathi kwezinsuku ezimbalwa kuya emavikini ambalwa. Ngokukhiqiza okuncane, kungathatha isikhathi eside, kuye ngobunkimbinkimbi nenani lezingxenye.
