CNC ukunemba machining izingxenye aluminium

1, Uhlolojikelele Lomkhiqizo

I-CNC yokwenza ngokunemba kwezingxenye ze-aluminium umkhiqizo osebenzisa ubuchwepheshe obuthuthukisiwe bokulawula idijithali ukucubungula izinto ze-aluminium alloy ngokunemba okuphezulu nokusebenza kahle. Sizibophezele ekuhlinzekeni amakhasimende ngezinsizakalo zokucubungula i-aluminium ezisezingeni eliphezulu nezinembayo, sihlangabezana nezidingo eziqinile zezimboni ezahlukahlukene zezingxenye ze-aluminium.

2, Izici Zomkhiqizo

(1) Ukunemba okuphezulu kwemishini
Imishini ye-CNC ethuthukisiwe
Sihlonyiswe ngezikhungo zemishini ze-CNC ezinembayo, amasistimu okulawula ukulungiswa okuphezulu, kanye nezingxenye zokudlulisela ezinembile, ezingafinyelela ukunemba komshini we-micrometer. Kungakhathaliseki ukuthi kuyizimo zejiyomethri eziyinkimbinkimbi noma izidingo eziqinile zokubekezelela ubukhulu, ingakwazi ukuqedela ngokunembile imisebenzi yomshini.
Amakhono wokuhlela ochwepheshe
Onjiniyela bokuhlela abanolwazi basebenzisa isofthiwe yokuhlela ethuthukisiwe ukuze bakhe izindlela zokuhlela ezinemininingwane nezinemba ngokusekelwe emidwebeni ehlinzekwe ngamakhasimende noma amasampula. Ngokulungisa izindlela zamathuluzi kanye nemingcele yokusika, kuyaqinisekiswa ukuthi amaphutha ancishiswa kakhulu ngangokunokwenzeka phakathi nenqubo yokwenza imishini, ngaleyo ndlela kuthuthukiswe ukunemba kwemishini kanye nekhwalithi yendawo.
(2) Ukukhetha izinto ezisezingeni eliphezulu
Izinzuzo ze-Aluminium Alloy Materials
Sisebenzisa i-aluminium alloy yekhwalithi ephezulu enezakhiwo ezinhle kakhulu zemishini, ukumelana nokugqwala, kanye ne-thermal conductivity. Ukuminyana okuphansi kwe-aluminium alloy kwenza izingxenye ezicutshunguliwe zibe lula, zifakeke kalula futhi zisetshenziswe, futhi zihlangabezana nezidingo zamandla, zizenze zifanelekele izinkambu ezihlukene zezimboni.
Ukuhlolwa kwezinto eziqinile
Iqoqo ngalinye lezinto ezingavuthiwe lihlolwa ngokuqinile ngaphambi kokugcinwa ukuze kuqinisekiswe ukuthi ukwakheka kwamakhemikhali azo, izakhiwo zemishini, nezinye izinkomba ziyahlangabezana namazinga kazwelonke kanye nezidingo zamakhasimende. Izinto ezifanelekile kuphela ezingafakwa ekukhiqizeni ukuze kuqinisekiswe ikhwalithi yomkhiqizo evela emthonjeni.
(3) Ukuphathwa kahle kwendawo
Izindlela eziningi zokwelapha ezingaphezulu
Ukuze kuhlangatshezwane nezidingo zokubukeka kwendawo nokusebenza kwamakhasimende ahlukene ezingxenyeni ze-aluminium, sinikeza izindlela ezihlukahlukene zokwelapha ezingaphezulu njenge-anodizing, i-sandblasting, i-wire drawing, i-electroplating, njll. Lezi zinqubo zokwelashwa kwendawo azikwazi nje ukuthuthukisa ukuthungwa kwezingxenye ze-aluminium. , zikhuphule ubuhle bazo, kodwa futhi zithuthukise ubulukhuni bobuso, ukumelana nokuguga, nokumelana nokugqwala, kunwebe impilo yesevisi yomkhiqizo.
Ukulawula ikhwalithi yendawo eqinile
Phakathi nenqubo yokwelashwa okungaphezulu, silawula ngokuqinile imingcele yenqubo ehlukahlukene ukuze siqinisekise imiphumela yokwelashwa efanayo kanye nengaguquki. Yenza ukuhlolwa kwekhwalithi ephezulu endaweni ngayinye ecutshunguliwe ye-aluminium, okuhlanganisa ukuhwayela kwendawo, ukushuba kwefilimu, umbala, nezinye izinkomba, ukuze kuqinisekiswe ukuthi ikhwalithi yangaphezulu yomkhiqizo ihlangabezana nezidingo zamakhasimende kanye namazinga omkhakha.
(4) Izinkonzo ezenziwe ngokwezifiso
Idizayini yomuntu siqu kanye nokucutshungulwa
Siyaqonda ukuthi izidingo zekhasimende ngalinye zihlukile, ngakho sihlinzeka ngamasevisi angokwezifiso. Kungakhathaliseki ukuthi i-aluminium elula yokucubungula noma idizayini eyinkimbinkimbi nokukhiqiza, singahlinzeka ngokwezifiso ezenziwe ngezifiso ngokwezidingo zamakhasimende. Amakhasimende angahlinzeka ngemidwebo yawo yedizayini noma amasampula, futhi sizosebenzisana eduze nawo ukuze sihlole izisombululo zokucubungula nokuqinisekisa ukuthi umkhiqizo wokugcina uhlangabezana nalokho abakulindele.
Ukusabela okusheshayo nokulethwa
Sinethimba lokuphatha ukukhiqiza elisebenza kahle kanye nesistimu ye-supply chain, engasabela ngokushesha ezidingweni zoku-oda kwamakhasimende. Ngokwesisekelo sokuqinisekisa ikhwalithi yomkhiqizo, hlela izinhlelo zokukhiqiza ngokunengqondo, unciphise imijikelezo yokucubungula, futhi uqinisekise ukuthi amakhasimende angathola imikhiqizo egculisayo ngesikhathi.

3, Ukucubungula ubuchwepheshe

Icubungula ukugeleza
Ukuhlaziya umdwebo: Ochwepheshe abachwepheshile benza ukuhlaziya okuningiliziwe kwemidwebo ehlinzekwa ikhasimende ukuze baqonde izidingo zomklamo womkhiqizo, ukubekezelelwa kwe-dimensional, ukuhwalala kwendawo, nezinye izinkomba zobuchwepheshe.
Ukuhlelwa kwenqubo: Ngokusekelwe emiphumeleni yokuhlaziya yemidwebo, thuthukisa uhlelo lwenqubo yokwenza imishini enengqondo, okuhlanganisa ukukhetha amathuluzi afanelekile, izinto ezilungiswayo, imingcele yokusika, nokunquma ukulandelana komshini.
Ukuhlela Nokulingisa: Onjiniyela bokuhlela basebenzisa isofthiwe yokuhlela echwepheshile ukuze bakhiqize izinhlelo zemishini ye-CNC ezisuselwe ekuhleleni inqubo, balingise ukwenza imishini, bahlole ukunemba nokuba nokwenzeka kwezinhlelo, futhi bagweme amaphutha ekwenzeni imishini yangempela.
Ukulungiswa kwezinto: Khetha imininingwane efanelekile yezinto ze-aluminium alloy ngokuya ngezidingo zokucubungula, futhi wenze umsebenzi wokucubungula kwangaphambili njengokusika nokusika.
Imishini ye-CNC: Faka izinto ezilungisiwe kumishini yokwenza imishini ye-CNC futhi uzicubungule ngokohlelo olubhaliwe. Phakathi nenqubo yokwenza imishini, opharetha baqapha isimo somshini ngesikhathi sangempela ukuze baqinisekise ukunemba kwemishini kanye nekhwalithi.
Ukuhlolwa kwekhwalithi: Yenza ukuhlolwa kwekhwalithi okuphelele ezingxenyeni ze-aluminium ezicutshunguliwe, okuhlanganisa ukukalwa kokunemba kobukhulu, ukutholwa komumo nokubekezelela indawo, ukuhlolwa kwekhwalithi ephezulu, njll. Sebenzisa amathuluzi okulinganisa anembe kakhulu anjengokuhlanganisa amathuluzi okulinganisa, amamitha wokulusheka, njll. ukuze uqinisekise ukuthi ikhwalithi yomkhiqizo ihlangabezana nezidingo.
Ukwelashwa kwendawo (uma kunesidingo): Ngokwezidingo zekhasimende, izinqubo ezihambisanayo zokwelashwa kwendawo efana ne-anodizing, i-sandblasting, njll. zenziwa ezingxenyeni ze-aluminium eziphumelele ukuhlolwa.
Ukuhlolwa nokufakwa komkhiqizo oqediwe: Yenza ukuhlolwa kokugcina emikhiqizweni eqediwe eselashiwe ukuze uqinisekise ukuthi azikho izinkinga zekhwalithi ngaphambi kokupakishwa nokuthunyelwa. Sisebenzisa izinto zokupakisha ezichwepheshile nezindlela zokuqinisekisa ukuthi imikhiqizo ayilinyazwa ngesikhathi sokuthutha.
uhlelo lokulawula ikhwalithi
Senze uhlelo oluphelele lokulawula ikhwalithi, olunokulawulwa kwekhwalithi okuqinile kuzo zonke izigaba kusukela ekuthengeni impahla eluhlaza kuya ekulethweni komkhiqizo.
Enqubweni yokuhlola impahla eluhlaza, izinto ze-aluminium alloy zihlolwa ngokuqinile ngokuvumelana namazinga ukuze kuqinisekiswe ukuthi ikhwalithi yezinto ezibonakalayo ifanelekile.
Ngesikhathi sokucubungula, sebenzisa uhlelo lokuhlola i-athikili yokuqala, ukuhlolwa kwenqubo, nokuhlolwa okuphelele kwemikhiqizo eqediwe. Ukuhlolwa kwe-athikili yokuqala kuqinisekisa ukunemba kobuchwepheshe bokucubungula kanye nokuzinza kwekhwalithi yomkhiqizo; Ukuhlolwa kwenqubo kuhlonza ngokushesha izinkinga eziphakamayo phakathi nokucubungula, kuthatha izinyathelo zokuzilungisa, futhi kugwema ukuvela kwezinkinga zekhwalithi yeqoqo; Ukuhlolwa okuphelele kwemikhiqizo eqediwe kuqinisekisa ukuthi wonke umkhiqizo olethwa kumakhasimende uhlangabezana nezidingo zekhwalithi.
Njalo gcina futhi unakekele imishini yemishini ye-CNC ukuze uqinisekise ukunemba nokusebenza kwayo kusesimweni esihle. Ngesikhathi esifanayo, linganisa futhi uqinisekise amathuluzi okulinganisa ukuze uqinisekise ukunemba nokuthembeka kwedatha yokulinganisa.